Professional Welding Rotator for Pipe Welding with PU Coated Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions: Dive into the visionary design and unparalleled functionalities of our 30T Pipe Welding Rotator for Large Vessels with Custom Voltage Selection, a true marvel of modern engineering.

-- The Drive Unit: Equipped with a mighty motor and reducer, this unit is designed for flawless pipe rotation, ensuring precise pipe movement along rails.
-- The Idler Unit: A stable support system that collaborates seamlessly with the drive unit to ensure consistent and reliable pipe handling.
-- Adjustable Roller Distance: Easily adapts to different pipe or tank sizes, providing unmatched flexibility and adaptability.
-- Variable Speed Controls: Customize the rotation speed to meet the exact requirements of your welding project, guaranteeing precision and outstanding results every time.
-- Safety Mechanisms: Integrated features like overload protection and emergency stop buttons ensure a safe and secure operational environment.

Conventional Rotator Design Features: Exemplifying superior engineering, these features boost performance and reliability in rigorous industrial environments.

It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.

Turning Rolls: These heavy-duty tools simplify the rotation of cylindrical containers during welding and fabrication, ensuring superior quality and efficiency. Our turning rolls thrive in the toughest environments, with powered drive units managed by an advanced five-function pendant, complete with variable speed potentiometer for total operator control.
Easy Adjustment: Modify the roller group's center distance using reserved bolt holes or screws, adapting effortlessly to various workpiece diameters.
Steel-Rubber Combination Rollers: These rollers boast a high bearing capacity and strong driving force, featuring inverter stepless speed regulation for a wide speed range, high precision, and substantial starting torque.

Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Built with a robust all-fabricated-steel base, these rollers feature adjustable wheel carriages to handle vessels of varying diameters around a constant center-line. A drive motor, with inverter-controlled variable frequency AC and fan cooling, ensures superior performance. Durability is enhanced by dual reduction worm and wheel gearboxes, while drive and idler wheel shafts housed in deep groove roller bearings provide synchronized rotation. Both drive and idler rolls come with lifting holes for easy maneuverability. Control boxes rated IP55 employ variable frequency AC control systems and are fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our commitment to the highest safety and operational standards in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise: Pioneering industry standards with our extensive knowledge and significant expertise.

We have over 20 years of proficient experience in producing welding rotators, welding positioners, and welding manipulators.
We seamlessly operate with unparalleled efficiency, ensuring optimal productivity at every stage. featuring six state-of-the-art production lines, meticulously designed for top-tier output and innovation. and are proud to serve a distinguished clientele across Europe, the United States, the Middle East, and beyond, expanding our global footprint.
Our products proudly feature unmatched quality, reliability, and innovative design, making them stand out in the market. CE Marking, a testament to our adherence to strict European standards. and are certified by the internationally recognized ISO9001 Quality Management System, guaranteeing unparalleled quality and dependability you can trust.Our products adhere strictly to international standards, ensuring exceptional performance and reliability in every use..
With extensive case experience, we offer comprehensive customization options tailored to meet unique client needs, ensuring satisfaction.
Wuxi Weldsuccess Automation Equipment Co., Ltd. is driven by the principle of 'Customer demand first, product quality and business reputation first,' committed to cultivating enduring customer relationships.

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Warranty and After-Sale Service

1. We proudly offer a 12-month warranty on the entire machine, underscoring our commitment to quality and reliability.
2. If any issue arises within this period due to a machine defect, we pledge to take full responsibility, ensuring your peace of mind.
3. Beyond the warranty period, we provide complimentary technical advisory support throughout the machine's lifespan, guaranteeing long-term satisfaction.
4. Onsite engineer services are available whenever necessary, ensuring the machine's optimal performance and longevity.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a trusted direct manufacturer and trading company, dedicated to providing the highest quality products.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art facility is strategically situated in the dynamic city of Wuxi city,Jiangsu Province, China. You can conveniently fly to the world-renowned Shanghai airport directly, and it takes approximately 2 hours by car from Shanghai to Wuxi, ensuring easy access to our factory..
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory has earned ISO approval, SGS report, and CE certification, reflecting our unwavering commitment to excellence and precision.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we offer clear CIF pricing on quotes, expertly adjusted for different destination ports and monthly variations, ensuring transparency.
   
   5) Q: Can I have my logo on the product?
   A: We proudly support customized logo services. Please note that an additional service fee may apply for logo modeling unless youprovide the necessary files, ensuring your brand's unique identity is captured..
   
   6) Q: Can your equipment be customized?

A: Absolutely, our expert design team is equipped to tailor solutions to meet your specific requirements, ensuring your complete satisfaction.


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