60ton Rotator for Pressure Vessel Welding, Ideal for 500-5000mm Vessels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Detailed Function Descriptions

-- Our drive unit integrates a powerful motor and durable reducer, expertly designed to enable effortless rotation of pipes, while ensuring smooth and consistent travel on rails, providing unparalleled operational efficiency.
-- The idler unit plays a critical role in offering steadfast support, working seamlessly alongside the drive unit to maintain the pipe's stability, ensuring precision and reliability in every task.
-- At the heart of our design lies exceptional engineering, crafted to deliver unparalleled performance and robustness. Effortlessly adjust the roller distance to precisely accommodate a variety of pipe or tank diameters, enhancing versatility and convenience.
-- Our advanced rotator features variable speed controls, granting operators the flexibility to finely adjust rotation speeds, achieving optimal welding performance and superior results.
-- Designed with advanced safety features, including overload protection and emergency stop buttons, ensuring secure operations and peace of mind for operators.


Key Distinguishing Features of the Conventional Rotator Design:

It is widely and efficiently employed in the welding, installation, and polishing of cylinders across a vast realm of industries, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, among many others.

Our turning rolls significantly streamline the rotation of cylindrical containers during welding and fabrication, dramatically enhancing production efficiency and product quality. Built to endure the harshest environments, our heavy-duty conventional turning rolls guarantee unwavering reliability. The five-function pendant with a variable speed potentiometer empowers operators with complete control over the rotating vessel.
Easily adaptable roller groups with flexible center distance adjustments through reserved bolt holes or screws, facilitating seamless adaptation to varying workpiece diameters.
Featuring a robust steel-rubber composite roller capable of handling large bearing and driving capacities. The inverter-controlled stepless speed regulation offers a broad and precise speed range with impressive starting torque.

Weldsuccess provides a comprehensive range of welding rotators tailored to diverse capacities, ranging from a modest 1 ton to an impressive 1000 tons, accommodating a vast array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are meticulously crafted with an all-fabricated-steel base, featuring adjustable wheel carriages to fit vessels of varying diameters, maintaining a consistent centerline. Equipped with an inverter-controlled variable-frequency AC drive motor, enhanced by fan cooling and dual reduction worm gearboxes, ensuring superior durability and extended maintenance intervals. Drive and idler wheel shafts are housed within deep groove type roller bearings, guaranteeing synchronized rotation. Both rolls are designed with lifting holes for easy mobility. Control boxes with IP55 rated enclosures utilize variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our dedication to delivering secure working loads in weld automation.

Modern Workshop Facilities

 

Leading Manufacturer of Professional Welding Rotators with Global Expertise and Mastery

With an impressive track record spanning over two decades of specialized expertise in the production of welding rotators,welding positioners, and welding manipulators, we stand at the forefront of innovation.
We operate six state-of-the-art production lines serving a diverse client base across Europe, the U.S., the Middle East, and other global markets.
Our superior products are distinguished by their CE Marking and much more. ISO9001 Quality Management System Certification, ensuring unwavering compliance with prestigious international standards, flawlessly delivering superior performance that consistently exceeds even the loftiest expectations..
With a wealth of case experience, we proudly offer robust, tailored customization support to precisely meet your specific needs, ensuring optimal outcomes.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies a steadfast commitment to the principle: "Customer demand first, product quality and business reputation first." Our unwavering focus is on fostering enduring and mutually beneficial customer relationships built on trust and excellence.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly provide a comprehensive 12-month warranty period, ensuring the robustness and quality of the entire machine, reflecting our confidence in our product's reliability.
2. During this period, should any issue arise due to inherent machine flaws, we commit to undertaking full responsibility to rectify it efficiently and effectively.
3. Beyond the warranty period, we extend complimentary technical advisory support, ensuring seamless operations and peace of mind throughout the machine's lifetime.
4. Onsite engineering services are available, providing essential support directly at user premises when necessary, ensuring optimal performance and satisfaction.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, offering the best of both worlds with exceptional service and quality.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is located in Wuxi City,Jiangsu Province, China. For your convenience, you can fly to Shanghai Airport directly. It will take approximately 2 hours by car from Shanghai to our facility in Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our unwavering priority. Our factory proudly holds ISO approval, as well as SGS reports and CE certification, reassuring you of our premium standards and dedication to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we do. Our quotes are clear and will detail CIF pricing, meticulously tailored to the specific destination port, with variability according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. While an additional service fee may apply for logo modeling, we can seamlessly facilitate this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels at crafting tailored solutions to meet your unique requirements with precision and creativity.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery