Customizable Welding Rotator Tank Turning Rolls - 220V to 400V Voltage

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Distinguishing Features of Conventional Rotator Design:

It is extensively utilized in welding, installation, and polishing of cylinders, serving industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a myriad of other sectors, underscoring its versatile applications.

Our turning rolls are engineered to streamline the rotation of cylindrical containers during welding and fabrication, significantly boosting productivity and quality. Built to endure the harshest conditions, our heavy-duty conventional turning rolls promise steadfast reliability. A sophisticated five-function pendant, complete with a variable speed potentiometer, empowers operators with full control over rotating vessels.
Flexible center distance adjustment is achieved for roller groups using reserved bolt holes or screws, seamlessly adapting to varying workpiece diameters with remarkable precision.
Featuring a robust steel-rubber composite roller, it offers substantial bearing and driving capacities. The inverter-controlled stepless speed regulation provides a wide and precise speed range with exceptional starting torque, ensuring optimal performance.

Function Descriptions

-- The drive unit is meticulously crafted with a robust motor and reducer, facilitating seamless pipe rotation and smooth rail travel. This integration ensures unmatched efficiency and unwavering reliability.
-- The idler unit flawlessly complements the drive unit, offering essential support to stabilize the pipe for impeccably smooth operations.
-- At its core, exceptional engineering drives peak performance and steadfast reliability. Effortlessly adjust the roller distance, enabling precise and easy accommodation of various pipe or tank diameters with unmatched precision.
-- Equipped with variable speed controls, operators can fine-tune rotation speeds, optimizing welding performance to the highest standards.
-- Integrated advanced safety features include overload protection and emergency stop buttons, ensuring secure and safe operations at all times.


Weldsuccess proudly offers a wide selection of welding rotators catering to diverse capacities, from a modest 1 ton to an impressive 1000 tons, adeptly accommodating a vast range of workpiece sizes with effortless ease.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously crafted with an all-fabricated-steel base, including wheel carriages adjustable to fit vessels of various diameters while ensuring a consistent centerline. The inverter-controlled variable-frequency AC drive motor, complemented by fan cooling and dual reduction worm gearboxes, significantly enhances durability and extends maintenance intervals. Drive and idler wheel shafts are securely placed within deep groove type roller bearings, guaranteeing synchronized rotation. Both rolls are conveniently equipped with lifting holes for easy mobility, while control boxes with IP55 rated enclosures employ variable frequency AC control systems with full CE certification. Our ISO 9001:2015 Quality Management System certification reflects our steadfast commitment to delivering safe working loads in weld automation.

Workshop

As the Premier Manufacturer of Professional Welding Rotators, Wuxi Weldsuccess Automation Equipment Co., Ltd. boasts unmatched global expertise.

With over two decades of unparalleled expertise in the production of welding rotators,Our versatile range includes welding positioners and welding manipulators, engineered for precision and efficiency.
We proudly operate six state-of-the-art production lines, ensuring high efficiency and capacity. These facilities serve a diverse clientele across Europe, the U.S., the Middle East, and beyond, guaranteeing unmatched quality and customer satisfaction.
Our superior products are uniquely distinguished by the prestigious CE Marking, among several other certifications, underscoring our unwavering commitment to excellence and compliance. ISO9001 Quality Management System Certification,ensuring steadfast adherence to rigorous international standards and delivering exceptional performance that consistently surpasses expectations..
With extensive case experience, we offer robust customization support precisely tailored to meet your distinct requirements.
At the core of our company is an unwavering commitment to our founding principle: "Customer demand first, product quality, and business reputation first." We focus on nurturing lasting and mutually beneficial customer relationships.

Our Company's Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We offer a robust 12-month warranty period, promising durability and quality of the entire machine.
2. Within this period, should any issue arise from machine defects, we will take full responsibility for rectification.
3. Post-warranty, we provide complimentary technical advisory support, ensuring seamless operation throughout the machine's lifetime.
4. Onsite engineering services are available, offering direct support at user premises when necessary.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are a hybrid, functioning as both a direct manufacturer and a trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our cutting-edge factory is strategically located in the vibrant city of Wuxi City,Jiangsu Province, China. You may conveniently fly into the bustling Shanghai Airport directly. The drive from Shanghai to Wuxi is approximately 2 hours..
   
   3) Q: How does your factory manage quality control?
   A: Quality is paramount. Our factory proudly holds ISO approval, as well as SGS reports and CE certification, assuring our premium standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Indeed, we do. Our quotations clearly detail CIF pricing, customized to the specific destination port and may vary by month.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports custom logo services. While there may be an additional fee for logo modeling, we can facilitate this if youprovide the necessary materials..
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our expert design team excels at crafting bespoke solutions to perfectly meet your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery