Heavy Duty Rotator for Pressure Vessel Welding - 400V, Steel Coated Rollers

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is a masterpiece of integration, combining a powerful motor with a precise reducer. This ensures effortless and smooth rotation of pipes, while guaranteeing seamless travel along the rails. Experience the pinnacle of engineering excellence.
-- Our idler unit is a marvel of engineering, designed to provide essential support. In perfect harmony with the drive unit, it maintains and stabilizes pipe integrity, ensuring flawless operation.
-- At the heart of our system lies extraordinary engineering, meticulously crafted with precision and care. Embodying the pinnacle of mechanical artistry. Effortlessly adjust the distance between rollers with supreme precision and ease, accommodating various pipe or tank diameters. Achieve unmatched accuracy in your operations.
-- Equipped with variable speed controls, our equipment empowers operators to fine-tune rotation speeds meticulously. Engineered for peak performance, it's designed to excel in demanding welding applications.
-- Featuring advanced safety mechanisms, including overload protection and easily accessible emergency stop buttons, our equipment ensures secure and reliable operations.


Distinguishing Features of Our Conventional Rotator Design:

It is widely utilized in the welding, installation, and polishing of cylindrical structures across a wide array of industries such as oil and gas sectors, platform supports, storage tanks, and tankers,including pressure vessels,wind power, pipelines, boiler, shipyard, boiler, and steel structures,as well as nuclear power, and a multitude of other dynamic industries.

Our turning rolls are engineered to streamline the rotation of cylindrical containers during welding and fabrication processes, significantly enhancing production efficiency and quality. Built to endure the harshest conditions, our heavy-duty conventional turning rolls promise reliability and endurance. With a five-function pendant featuring a variable speed potentiometer, operators gain comprehensive control over the rotating vessel.
Seamlessly adjust the center distance for roller groups with reserved bolt holes or screws, enabling quick and versatile adaptation to varying workpiece diameters.
Featuring robust steel-rubber composite rollers with substantial bearing and driving capacities, our inverter-controlled stepless speed regulation provides a broad and precise speed range with impressive starting torque.

Weldsuccess offers an extensive range of welding rotators, designed to handle varying capacities, from a modest 1 ton to an astounding 1000 tons, skillfully accommodating an expansive array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base, with adjustable wheel carriages to accommodate a diverse range of vessel diameters while maintaining a consistent centerline. An inverter-controlled variable-frequency AC drive motor, enhanced with fan cooling and dual-reduction worm gearboxes, provides increased durability and extended maintenance intervals. Drive and idler wheel shafts are housed within deep groove type roller bearings, ensuring synchronized rotation. Both rolls include lifting holes for easy mobility. Control boxes boast IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification highlights our commitment to delivering safe working loads in weld automation.

Workshop

Renowned as a Leading Manufacturer of Professional Welding Rotators with Global Expertise

With over two decades of expertise in the production of welding rotators, coupled with welding positioners and manipulators.
We operate six state-of-the-art production lines, Proudly serving a diverse clientele across Europe, the U.S., the Middle East, and beyond, we ensure our products reach global markets with unmatched excellence.
Our premier products are distinguished by their superior craftsmanship and innovative design, featuring the coveted CE Marking, along with numerous other esteemed certifications. Certified with the ISO9001 Quality Management System,we guarantee unwavering adherence to prestigious international standards, delivering performance that consistently surpasses expectations.This is our promise.
With a vast repository of case experience, we provide robust customization support, meticulously crafted to meet and exceed your specific demands and aspirations.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd., pulses a steadfast commitment to our guiding principle: 'Customer demand first, product quality and business reputation paramount.' Our goal is to foster and sustain enduring, mutually rewarding customer relationships.

Company Vision and Values: We envision a future where our values drive us to excellence.




Product Certification and Assurance: Embodying trust through our certifications.


Comprehensive Warranty and After-sales Service Excellence: Our commitment to customer satisfaction.After-sales Service Excellence: Ensuring your peace of mind with comprehensive support.

1. We proudly offer a 12-month warranty, promising the machine's integrity and superior quality.
2. Should any issue arise within this period due to machine flaws, we commit to swift and efficient rectification.
3. After the warranty, enjoy complimentary technical advice for seamless operation and outstanding performance throughout the machine's lifetime.
4. Our onsite engineering services are always at your disposal, providing prompt and essential support when needed.

Frequently Asked Questions: Your inquiries answered with clarity.

1. Q: Are you a factory or a trading company?
   A: We uniquely blend the roles of direct manufacturer and trading company, offering unparalleled benefits to our esteemed clients.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our cutting-edge factory is strategically situated in Wuxi, a vibrant city inJiangsu Province, China. Conveniently reach us by flying into Shanghai Airport. Enjoy a scenic 2-hour drive from Shanghai to Wuxi.We look forward to welcoming you.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our paramount focus. With ISO approval, SGS reports, and CE certification, we assure you of our exemplary quality standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we do. Our detailed quotes include CIF pricing, meticulously tailored to your destination port, with flexible adjustments for different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: We support custom logo services. A service fee may apply for logo modeling, and we can efficiently facilitate this if youprovide the necessary materials.Your brand, your way.
   
   6) Q: Can your equipment be customized?

A: Certainly. Our expert design team excels in creating bespoke solutions, precisely tailored to your unique requirements and specifications.


On-Site Operations: Where precision meets efficiency.

Precision Machining Equipment: State-of-the-art technology for superior results.



Secure Packaging: Ensuring the safety and integrity of each product.


Efficient Loading of Containers for Delivery: Streamlined for timely and secure transport.