High-Performance Welding Rotator Tank Turning Rolls - 500-5000mm Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is a masterwork of engineering, meticulously crafted with a robust motor and precision reducer. This dynamic duo facilitates not just the seamless rotation of pipes but also ensures a smooth and dependable journey along the rails, combining formidable efficiency with unwavering reliability.
-- The idler unit effortlessly enhances the drive unit's operations, providing indispensable support to stabilize the pipe, ensuring flawless and uninterrupted operations.
-- At the core of its design is exceptional engineering, crafted to guarantee peak performance and unwavering reliability. Adjust the distance between the rollers with ease, allowing for precise accommodation of various pipe or tank diameters with unmatched precision and effortless operation.
-- Outfitted with variable speed controls, operators are empowered to fine-tune rotation speeds, optimizing welding performance to its absolute zenith.
-- Incorporating state-of-the-art safety features such as overload protection and emergency stop buttons, it guarantees secure and safe operations at all times.


Distinguishing Features of Conventional Rotator Design:

It is extensively utilized in the welding, installation, and polishing of cylinders, serving industries like oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, along with numerous other industries, highlighting its versatile application.

Our turning rolls are engineered to ease the rotation of cylindrical containers during welding and fabrication, significantly enhancing efficiency and quality. Designed to withstand the harshest conditions, our heavy-duty conventional turning rolls guarantee unwavering reliability. A sophisticated five-function pendant, equipped with a variable speed potentiometer, provides operators with full control over the rotating vessel.
Flexible center distance adjustment is achieved for roller groups using reserved bolt holes or screws, effortlessly adapting to varying workpiece diameters with unmatched precision.
Boasting a robust steel-rubber composite roller, it offers formidable bearing and driving capacities. The inverter-controlled stepless speed regulation provides an expansive and precise speed range with exceptional starting torque, ensuring optimal performance.

Weldsuccess proudly offers a diverse array of welding rotators catering to a broad range of capacities, from a minimal 1 ton to an impressive 1000 tons, adeptly accommodating a vast array of workpiece sizes with seamless ease.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously crafted with an all-fabricated-steel base, featuring wheel carriages adjustable to fit vessels of diverse diameters while consistently maintaining a constant centerline. The inverter-controlled variable-frequency AC drive motor, complemented by fan cooling and dual reduction worm gearboxes, significantly enhances durability and extends maintenance intervals. Drive and idler wheel shafts are securely placed within deep groove type roller bearings, ensuring synchronized rotation. Both rolls are conveniently equipped with lifting holes for easy mobility, while control boxes with IP55 rated enclosures employ variable frequency AC control systems with full CE certification. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation.

Workshop

As the Leading Manufacturer of Professional Welding Rotators, Wuxi Weldsuccess Automation Equipment Co., Ltd. is renowned for its unparalleled global mastery.

With over two decades of unmatched expertise in the production of welding rotators,welding positioners, and welding manipulators.
We operate an impressive array of six state-of-the-art production lines, strategically catering to discerning clients across Europe, the U.S., the Middle East, and other vibrant global markets. We guarantee unmatched quality and an unparalleled satisfaction with every product.
Our superior products stand out, distinguished by their adherence to CE Marking, among others, underscoring our unwavering commitment to excellence and global compliance. Our ISO9001 Quality Management System Certificationassures unwavering compliance with the most prestigious international standards, consistently delivering superior performance that exceeds even the highest expectations..
Leveraging a wealth of case experience, we provide robust customization support specifically tailored to meet your unique needs.
At the very core of our company is a steadfast commitment to the principle: "Customer demand first, product quality and business reputation first." We are dedicated to fostering enduring and mutually beneficial customer relationships.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly offer an extensive 12-month warranty period, ensuring the robustness and unwavering quality of the entire machine.
2. If any issue arises during this period due to inherent machine flaws, we will take full responsibility to rectify it promptly and effectively.
3. Beyond the warranty period, we provide complimentary technical advisory support, ensuring seamless and optimal machine operation throughout its lifetime.
4. Onsite engineering services are available to provide essential support directly at user premises as needed.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, offering you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is nestled in the vibrant and industrious city of Wuxi City,Jiangsu Province, China. You can conveniently fly to the bustling Shanghai Airport directly. It takes approximately 2 hours by car from Shanghai to Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our top priority. Our factory is proud to have obtained ISO approval, SGS reports, and CE certification, assuring you of our premier standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, indeed. Our quotes will be clear and comprehensive, detailing CIF pricing tailored to your specific destination port and adjusted according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Certainly, our company fully supports customized logo services. While there may be an extra fee for logo modeling, we can facilitate this process if youprovide the necessary materials required for personalization.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels in crafting tailored solutions precisely to meet your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Swift and Safe Delivery