40 Tons Heavy Duty Automatic Rotator for Tank Welding - Advanced Welding Technology

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The Drive unit, fortified with a powerful motor and reducer, is meticulously designed to achieve optimal performance in pipe rotation and seamless rail travel, thereby greatly enhancing operational efficiency.
-- The Idler unit offers steadfast support, perfectly harmonizing with the drive unit to provide stable and dependable pipe stabilization.
-- The roller distance is effortlessly adjustable, allowing for a multitude of pipe or tank diameters, thereby ensuring unparalleled versatility in numerous operational scenarios.
-- Boasting advanced variable speed controls, our equipment empowers operators to meticulously calibrate rotation speeds, thereby achieving extraordinary welding precision and exceptional quality.
-- Integrated safety features, such as overload protection and emergency stop buttons, are embedded in our design, consistently prioritizing operator safety and providing peace of mind during operations.

Features of Conventional Rotator Design:

It is extensively employed in welding, installation, and polishing of cylindrical structures across the oil and gas industries, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel structures, nuclear power, and a variety of other demanding applications.

Our turning rolls excel in effortlessly rotating cylindrical containers during welding and fabrication processes, significantly boosting production quality and operational efficiency. Engineered for durability, these robust conventional turning rolls withstand the harshest work environments. The powered drive units are controlled via an advanced five-function pendant equipped with a variable speed potentiometer, allowing operators complete control over the rotating vessel.
Easily adjust the center distance of the roller group using reserved bolt holes or screws to seamlessly adapt to varying workpiece diameters, ensuring continuous operational fluidity.
Featuring an exceptionally durable steel-rubber combination roller, our equipment boasts impressive bearing capacity and powerful driving capabilities. It is equipped with an inverter for seamless speed regulation, providing a broad speed range, high precision, and superior starting torque.

Weldsuccess offers an extensive range of welding rotators available in diverse capacities (ranging from, 1 tons to over 1000 tons) to accommodate a wide array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously crafted with all-fabricated-steel bases and adaptable wheel carriages, designed to accommodate vessels of various diameters while ensuring a constant center-line. The drive motor is an inverter-controlled, variable frequency AC type, enhanced with fan cooling for exceptional durability. Dual reduction worm and wheel gearboxes ensure enhanced durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. Design features include lifting holes on the frames for effortless maneuverability. Control boxes are housed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Moreover, our company proudly holds ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry.

Workshop

We are a Leading Manufacturer of Welding Rotators with unparalleled global expertise

With over 20 years of specialized experience in producing welding rotators, welding positioners, and welding manipulators,
We operate cutting-edge technology to manufacture top-tier products, guaranteeing exceptional quality and innovative solutions tailored to meet the evolving demands of our clients. 6 advanced production lines, meticulously engineered to ensure precision, efficiency, and the highest caliber of manufacturing output. servicing discerning clients across Europe, the U.S., the Middle East, and other regions with unparalleled quality and sophistication, reflecting our commitment to excellence and global reach.
Our products proudly bear the hallmark of quality and safety, epitomizing our relentless pursuit of excellence and adherence to the highest standards. the esteemed CE Marking, symbolizing our commitment to quality and compliance with European safety standards. and stand testament to our adherence to stringent industry standards, showcasing our dedication to delivering world-class products. ISO9001 Quality Management System Certification: Upholding excellence in management, our system is in perfect harmony with global standards, ensuring unparalleled performance and customer satisfaction., promising comprehensive compliance with the pinnacle of international standards and delivering performance that consistently surpasses expectations in every project we undertake..
Our extensive and varied case experience empowers us to deliver finely-tuned customization, precisely meeting the distinct demands of our clients and enhancing project outcomes.
Our company's guiding principle: 'Customer demand first, product quality and business reputation foremost.' We are dedicated to building enduring relationships anchored in trust and reliability, ensuring mutual success.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Relish the assurance of a 12-month warranty covering the entire machine, a testament to our commitment to quality and durability, providing peace of mind.
2. During this warranty period, we pledge to address any issues arising from manufacturing defects, taking full responsibility for resolution with prompt and efficient service.
3. Post-warranty, enjoy ongoing complimentary technical advisory support, nurturing the long-term health of your machine with expert guidance.
4. Our skilled engineers are ready to provide on-site services when needed, ensuring your machine's peak performance and support with precision and expertise.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and trading company, offering a seamless blend of capabilities, ensuring flexibility and comprehensive solutions.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is nestled in the bustling and industrious city of Wuxi,Jiangsu Province, China. Guests can conveniently fly to the vibrant Shanghai airport directly. The picturesque journey from Shanghai to Wuxi spans approximately 2 hours by car, offering a blend of scenic beauty and modern convenience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proudly accredited with ISO certification, SGS report, and CE certificate, reflecting our steadfast dedication to quality and excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Indeed, we provide precise CIF pricing in our quotes, tailored to various destination ports and differing monthly schedules, ensuring convenience and transparency.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to make your brand stand out. Please note, there may be an additional fee for logo creation unless you provide ready-to-use designs.can provide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our proficient design team excels in crafting bespoke solutions tailored to your precise specifications, transforming your vision into reality.


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