Efficient 60ton Rotator for Pressure Vessel Welding, Available in Multiple Voltages

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is ingeniously integrated with a robust motor and a carefully engineered reducer, facilitating the flawless rotation of pipes while ensuring smooth travel on rails, providing an unparalleled user experience.
-- The idler unit offers crucial support, harmoniously synchronized with the drive unit to stabilize the pipe, enhancing operational efficiency.
-- At its core lies exceptional engineering, guaranteeing peak performance and reliability. Effortlessly adjust the distance between rollers, precisely accommodating various pipe or tank diameters with unmatched precision.
-- Features variable speed controls, enabling operators to fine-tune rotation speeds for optimal welding performance, achieving unmatched precision and quality.
-- Incorporates state-of-the-art safety features, including overload protection and emergency stop buttons, ensuring secure and worry-free operations at all times.


Distinguishing Features of Conventional Rotator Design:

It is extensively utilized in the welding, installation, and polishing of cylindrical structures across a multitude of sectors including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a plethora of other industries.

Our turning rolls simplify the rotation of cylindrical containers during welding and fabrication, significantly boosting production efficiency and quality. Built to withstand the harshest conditions, our heavy-duty conventional turning rolls ensure unmatched reliability. With a five-function pendant featuring a variable speed potentiometer, operators command the rotating vessel with absolute precision.
Experience seamless adaptation to varying workpiece diameters with flexible center distance adjustment for roller groups, utilizing reserved bolt holes or screws.
Showcasing a sturdy steel-rubber composite roller, it offers substantial bearing and driving capacities. The inverter-controlled stepless speed regulation provides a wide, precise speed range with significant starting torque, promising unfaltering performance.

Weldsuccess offers a diverse range of welding rotators, catering to various capacities, from a humble 1 ton to an impressive 1000 tons, accommodating a wide array of workpiece sizes and needs.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously crafted with an all-fabricated-steel base, featuring wheel carriages adjustable to fit vessels of diverse diameters while maintaining a constant centerline. The inverter-controlled variable-frequency AC drive motor, coupled with fan cooling and dual reduction worm gearboxes, ensures unmatched durability and extended maintenance intervals. Drive and idler wheel shafts are nestled within deep groove type roller bearings, guaranteeing synchronized rotation. Both rolls are equipped with lifting holes for effortless mobility. Control boxes with IP55 rated enclosures employ variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation.

Workshop

 

Leading Manufacturer of Professional Welding Rotators with Global Mastery

Boasting over two decades of expertise in producing top-tier welding rotators,welding positioners, and welding manipulators.
We operate six state-of-the-art production lines serving a diverse clientele across Europe, the U.S., the Middle East, and other prominent global markets.
Our superior products are distinguished by CE Marking and numerous other certifications. ISO9001 Quality Management System Certification, guaranteeing strict adherence to prestigious international benchmarks and offering unrivaled performance that consistently surpasses expectations..
With extensive case experience, we deliver robust customization support precisely tailored to your unique needs.
At the core of our company is an unyielding dedication to the principle: "Customer demand first, product quality and business reputation first." Our emphasis is on nurturing lasting and mutually beneficial customer partnerships.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly offer a 12-month warranty period, guaranteeing the durability and quality of the entire machine.
2. During this time, if any issue arises due to inherent machine defects, we will take full responsibility to resolve it.
3. Beyond the warranty, we provide complimentary technical advisory support, ensuring seamless operation throughout the machine's lifespan.
4. Onsite engineering services are available to deliver critical support directly at user locations when needed.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, offering unparalleled advantages of both.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our cutting-edge factory is situated in Wuxi City,Jiangsu Province, China. You can fly to Shanghai Airport directly. It will take approximately 2 hours by car from Shanghai to Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO approval, SGS reports, and CE certification, ensuring our superior standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we do. Our quotes will provide detailed CIF pricing, customized to the specific destination port and varying according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. While an additional service fee may apply for logo modeling, we can facilitate this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our expert design team excels in crafting tailored solutions to meet your exclusive requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery