40 Tons Heavy Automatic Rotator for Tank Welding - Customizable Vessel Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Equipped with a high-performance motor and reducer, the Drive unit ensures top-notch pipe rotation and seamless rail travel, driving up efficiency in operations.
-- The Idler unit steadfastly supports, flawlessly complementing the drive unit for rock-solid and dependable pipe stabilization.
-- Effortlessly adjustable roller distances cater to an array of pipe or tank diameters, offering unparalleled versatility across diverse operations.
-- Boasting advanced variable speed controls, our equipment empowers operators with the precision to finely adjust rotation speeds, thus attaining unparalleled welding precision and quality.
-- Integrated safety features like overload protection and emergency stop buttons are meticulously designed into our equipment, always prioritizing operator safety and ensuring peace of mind during operations.

Conventional Rotator Design Features:

It is widely utilized for welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls are crafted to expertly rotate cylindrical containers during welding and fabrication, markedly enhancing production quality and operational efficiency. Designed with endurance in mind, these robust conventional turning rolls withstand even the toughest work environments. The powered drive units are controlled via an advanced five-function pendant equipped with a variable speed potentiometer, granting operators comprehensive control over the rotating vessel.
Easily adjust the roller group's center distance with reserved bolt holes or screws for seamless adaptability to workpiece diameter variations, ensuring uninterrupted operational fluidity.
Our equipment features an exceptionally robust steel-rubber combination roller, which boasts substantial bearing capacity and formidable driving capabilities. It is equipped with an inverter for effortless speed regulation, offering a wide speed range, high precision, and superior starting torque.

Weldsuccess offers a vast selection of welding rotators available in multiple capacities (ranging from, 1 tons to surpassing 1000 tons) to accommodate an extensive array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are precisely engineered with all-fabricated-steel bases and adaptable wheel carriages, designed to accommodate vessels of varying diameters while maintaining a fixed center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes enhance durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. Design features include lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55-rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Our company also proudly upholds ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unmatched global expertise

With over 20 years of specialized experience in producing welding rotators, welding positioners, and welding manipulators,
WWe operate at the forefront of technological innovation, boasting 6 advanced production lines that cater to discerning clients across Europe, the U.S., the Middle East, and other regions, offering unparalleled quality and sophistication.
Our products are a symbol of unmatched quality and safety, proudly bearing the esteemed CE Marking, and stand as a testament to our commitment to adhering to the most rigorous industry standards. ISO9001 Quality Management System Certification: Our commitment to excellence is reflected in our management system, which aligns seamlessly with global standards, ensuring unrivaled performance., delivering comprehensive compliance with the pinnacle of international standards, consistently exceeding expectations with our performance..
Our extensive and diverse case experience empowers us to provide finely-tuned customization, precisely meeting the distinct demands of our clients.
Our company's guiding principle: "Customer demand first, product quality and business reputation foremost." We are dedicated to building enduring relationships anchored in trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy the reassurance of a 12-month warranty covering the entire machine, showcasing our unwavering commitment to quality and durability.
2. Within this warranty period, we pledge to resolve any issues arising from manufacturing defects, taking full responsibility for resolution.
3. Beyond the warranty, benefit from ongoing complimentary technical advisory support, nurturing the long-term well-being of your machine.
4. Our expert engineers stand ready to provide on-site services when needed, ensuring your machine's peak performance and support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and a trading company, offering a seamless blend of capabilities.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is located in the vibrant city of Wuxi,in Jiangsu Province, China. Visitors can conveniently fly to Shanghai airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proudly accredited with ISO certification, SGS report, and CE certificate, reflecting our unwavering commitment to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we provide precise CIF pricing in our quotes, tailored to various destination ports and differing monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to make your brand stand out. Please note, there may be an additional fee for logo creation unless youcan provide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely, our proficient design team excels in crafting bespoke solutions tailored to your precise specifications.


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