Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Comprehensive Descriptions of Our Cutting-Edge Functions
-- Elevate your operation's efficiency with our Drive unit! It boasts a powerful motor and reducer, ensuring not only impeccable pipe rotation but also a flawlessly smooth transit on rails, optimizing every movement for maximum productivity.
-- Experience unwavering stability with our Idler unit! Designed to work in perfect harmony with the Drive unit, it guarantees the pipe remains steadfast throughout each operation.
-- Adjust with unparalleled ease! Our design allows seamless modification of the rollers' distance, catering effortlessly to various pipe or tank diameters. This ensures unmatched versatility across a wide range of operations.
-- Achieve unsurpassed precision with our expertly crafted variable speed controls. Operators can finely tune the rotation speeds, ensuring the highest standards of welding excellence and precision.
-- Prioritize safety with our state-of-the-art integrated features. Equipped with overload protection and emergency stop buttons, our system assures operators of a secure working environment.
Distinctive Conventional Rotator Design Features:
It is extensively utilized for the welding, installation, and polishing of cylindrical structures across the oil and gas industry, platform supports, storage tanks, and tankers,pressure vessels,wind power sectors, critical pipelines, industrial boilers, expansive shipyards, heavy steel structures, nuclear power facilities, and a multitude of other specialized fields.
Our turning rolls are engineered for ultimate efficiency, masterfully rotating cylindrical containers during welding and fabrication processes. This not only boosts production quality but also ensures durability and reliability in even the most challenging environments. Operate with precision using our sophisticated powered drive unit, managed effortlessly by a five-function pendant equipped with a variable speed potentiometer for meticulous control over the rotating vessel.
Adapt with surgical precision! Effortlessly adjust the center distance of the roller group through reserved bolt holes or screws, allowing seamless accommodation of workpieces spanning various diameters.
Featuring a robust steel-rubber combination roller, our equipment delivers formidable bearing capacity and exceptional driving power. Equipped with an inverter for stepless speed regulation, it offers a broad speed range and remarkable starting torque.
Wuxi Weldsuccess offers an impressive array of welding rotators catering to a range of capacities (from, 1 tons to an incredible 1000 tons), accommodating a diverse spectrum of workpiece sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are meticulously designed with precision-engineered all-fabricated-steel bases and adjustable wheel carriages. They accommodate vessels of varying diameters while maintaining a consistent center-line integrity. The drive motor, a modern inverter-controlled variable frequency AC type, features fan cooling for enhanced performance. Dual reduction worm and wheel gearboxes ensure durability, with drive and idler wheel shafts supported by deep groove roller bearings for synchronization in rotation. The frames include lifting holes for ease of maneuverability. Control boxes come with IP55 rated enclosures, employing variable frequency AC control electrical systems, all fully CE certified. Our company proudly upholds ISO 9001:2015 Quality Management System certification, guaranteeing that our products consistently meet the highest quality and safety standards in the weld automation industry.
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