Durable Tank Pressure Vessel Welding Turning Roller for Large Diameter Vessels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.75kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functional Descriptions

-- The Drive unit, fortified by a powerful motor and reducer, ensures flawless pipe rotation and smooth movement along rails, making it a vital component in your operations.
-- The Idler unit offers critical support, harmonizing seamlessly with the drive unit to uphold the stability of your pipelines.
-- These rollers feature an ingenious adjustable design, allowing them to perfectly accommodate pipes or tanks of various diameters with ease.
-- Featuring cutting-edge variable speed controls, operators gain the ability to precisely adjust rotation speed, achieving ideal welding conditions.
-- Integrated with premium safety mechanisms, such as overload protection and emergency stop buttons, ensuring enhanced operator safety and peace of mind.

Key Features of the Conventional Rotator Design:

This equipment is extensively employed in welding, installation, and polishing applications for cylindrical structures across the oil and gas sector, platform supports, storage tanks, tankers,pressure vessels,the wind power industry, pipelines, boilers,shipyards, steel structures,, nuclear power, and many other industries.

Our turning rolls are expertly engineered to streamline the rotation of cylindrical containers during welding and fabrication, leading to notable production efficiency and exceptional quality. These rugged conventional turning rolls are crafted to withstand the most challenging workloads. With powered drive units controlled via a five-function pendant featuring a variable speed potentiometer, operators enjoy unparalleled mastery over the rotating vessel.
Easily adjust the roller group's center distance using reserved bolt holes or screws, making it adaptable to varying workpiece diameters.
Our steel-rubber combination rollers offer significant bearing capacity and robust driving capability. The unit is equipped with inverter-based stepless speed regulation, granting a wide speed range, precise control, and high starting torque.

Weldsuccess offers a diverse range of welding rotators with capacities ranging from 1 ton to over 1000 tons, catering to various workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are constructed with an all-fabricated-steel base, featuring adjustable wheel carriages designed to fit vessels of varying diameters along a constant center-line. The drive motor is an inverter-controlled variable frequency AC type with fan cooling. Dual reduction worm and wheel gearboxes ensure durability and long service life. Drive and idler wheel shafts are equipped with deep groove type roller bearings for coordinated rotation. Both the drive and idler rolls are designed with lifting holes for easy maneuverability. The control boxes feature IP55 rated enclosures and variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification ensures safe working loads in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise

We have accumulated over two decades of expertise in welding rotators,welding positioners, and welding manipulators.
Weoperate six state-of-the-art production lines serving clients throughout Europe, the U.S., the Middle East, and around the globe.
All of our products are distinguished with CE Marking and come with ISO9001 Quality Management System, ensuring unwavering adherence to international standards. This commitment guarantees exceptional and superior performance, setting us apart in our industry..
Extensive case experience enables us to offer bespoke customization solutions tailored meticulously to meet unique client needs.
Our core company philosophy is: "Customer demand first, product quality and business reputation first." We are deeply committed to nurturing long-term relationships with our valued customers, ensuring satisfaction and trust in every interaction.

Company Vision




Product Certification


Warranty and After-Sale Service

1. We offer a comprehensive 12-month warranty covering the entire machine's quality, providing peace of mind and confidence to our clients.
2. Within this period, should any issues arise due to inherent machine flaws, we pledge unwavering responsibility and timely resolution.
3. Beyond the warranty, we provide ongoing, complimentary technical advisory support throughout the machine's lifespan, ensuring continuous satisfaction.
4. For essential needs, we offer dedicated engineer services directly at user premises, ensuring optimal functionality and efficiency.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer as well as a trading company, offering a seamless fusion of production and commerce, delivering unmatched value.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically situated in Wuxi City,Jiangsu Province, China. You can conveniently fly to Shanghai Airport directly. The scenic drive from Shanghai to Wuxi takes approximately 2 hours..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO approval, SGS reports, and CE certification, guaranteeing excellence in every product.
   
   4) Q: Does your company provide CIF pricing?
   A: Yes, we do. We clearly list CIF prices in our quotations, customized to various destination ports and adapting to monthly market conditions.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support custom logo services. However, an additional service fee applies for logo modeling unless you provide the design...
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team specializes in customizing equipment to perfectly meet customer specifications, ensuring optimal solutions.


On-Site Operations

Machining Equipment



Packaging


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