80ton Heavy Duty Rotator for Tank Welding - Custom Voltage Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-80
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 80Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, equipped with a robust motor and reducer, ensures seamless pipe rotation and facilitates the smooth travel of pipes along the rails.
-- The Idler unit, working in perfect harmony with the drive unit, provides steadfast support for the pipe.
-- The roller distance is fully adjustable to accommodate various pipe or tank diameters, offering unparalleled versatility.
--Equipped with dynamic variable speed controls, operators can finely tune rotation speed, ensuring welding precision and efficiency.
--Includes advanced safety features such as overload protection and emergency stop buttons for maximum operator safety.

Conventional Rotator Design Features:

It is widely used for the precise welding, installation, and polishing of cylinders in a vast array of industries including oil and gas, platform supports, storage tanks, tankers, pressure vessel,wind power, pipelines, boilers,shipyards, and beyond. steel structures, nuclear power, and other demanding sectors.

Turning rolls significantly streamline the rotation of cylindrical containers during welding and fabrication, leading to superior quality and increased production efficiency. Our rugged, heavy-duty conventional turning rolls are engineered to withstand the most challenging, relentless workload environments. The powered drive units are managed by a sophisticated five-function pendant with a variable speed potentiometer, providing the operator with comprehensive control over the rotating vessel.
Utilize reserved bolt holes or screws to precisely adjust the roller group's center distance, accommodating changes in workpiece diameter with ease.
Our steel-rubber combination rollers boast large bearing and driving capacities. Equipped with an inverter for stepless speed control, they offer a wide speed range, high precision, and substantial starting torque.

Weldsuccess proudly supplies welding rotators in a diverse range of capacities, including 1 tons to more than 1000 tons, perfectly accommodating various workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers feature a robust all-fabricated-steel base construction with versatile wheel carriages that adjust to vessels of varying diameters while maintaining a constant center line. Our drive motor is an inverter-controlled variable frequency AC type with efficient fan cooling. Two durable reduction worm and wheel gearboxes enhance longevity and overhaul intervals. Drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Both drive and idler rolls feature lifting holes for easy maneuverability. Control boxes are IP55 rated and incorporate variable frequency AC control systems with complete CE certification. Our company also boasts ISO 9001:2015 Quality Management System certification, guaranteeing our products maintain safe working loads in the weld automation industry.

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A Professional Welding Rotators Manufacturer with Extensive Global Expertise

With more than 20 years of experience in crafting welding rotators,as well as welding positioners and manipulators.
We boast 6 advanced production lines and cater to a diverse client base across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear the CE Marking and are a testament to our commitment to quality. ISO9001 Quality Management System, ensuring compliance with international standards and delivering superior performance.
With a wealth of experience in diverse cases, we proudly support customization to meet our clients' unique needs.
Our fundamental company philosophy is "Customer demand first, product quality and business reputation first." We prioritize building and nurturing long-term relationships with our valued customers.

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Warranty and AfterSale Service

1. We proudly offer a comprehensive 12-month guarantee period for the overall quality of our machines.
2. Throughout this period, should any issues arise due to inherent machine flaws, we assume full responsibility for rectification.
3. Beyond the guarantee period, we extend complimentary technical advisory support for the entire lifespan of the machine, ensuring uninterrupted operation.
4. For situations where it is deemed necessary, we offer engineer services directly at the user's premises, ensuring optimal support.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and trading company, offering both expertise and convenience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is proudly situated in Wuxi city,Jiangsu Province, China. Visitors can conveniently fly to Shanghai airport directly. The journey from Shanghai to Wuxi is approximately a 2-hour drive by car..
   
   3) Q: How does your factory prioritize quality control?
   A: Quality is our foremost priority. Our factory proudly holds ISO approval, SGS report, and CE certificate, underscoring our commitment to excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, indeed. We clearly outline CIF prices on our quotes, tailored to the destination port and varying according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: We wholeheartedly support customized logo services. However, please note that there may be an additional service fee for logo modeling unless you can provide.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team is adept at tailoring equipment to meet customer specifications and requirements.


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