Premium Welding Rotator for Tank Welding, Fits Vessels 500-4000mm Wide

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our Drive unit is a marvel of modern engineering, showcasing a robust motor and reducer that are meticulously crafted for unmatched performance in pipe rotation and seamless rail travel. This cutting-edge design doesn't just boost operational efficiency but also sets a revolutionary benchmark for engineering excellence.
-- The Idler unit exemplifies the pinnacle of stability, offering unwavering support that perfectly complements the drive unit. Together, they ensure flawless and reliable pipe stabilization, elevating operational standards to new heights.
-- Effortless adjustability characterizes the rollers' distance, effortlessly accommodating diverse pipe or tank diameters. This flexibility ensures unparalleled versatility across a multitude of operations, establishing a new paradigm for adaptability.
-- Equipped with advanced variable speed controls, our equipment allows operators the precision to fine-tune rotation speeds. This capability guarantees unmatched welding precision and superior quality, raising craftsmanship to a new echelon.
-- Our integrated safety features, including overload protection and emergency stop buttons, underscore our design's unwavering commitment to safety. Operators can rest assured, knowing safety is always the top priority during operations.

Conventional Rotator Design Features:

It is widely utilized for welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls are precision-engineered for excellence, facilitating effortless rotation of cylindrical containers during welding and fabrication. They significantly boost production quality and operational efficiency. Designed for durability, these conventional turning rolls excel in the toughest conditions. The powered drive units are managed via a sophisticated five-function pendant with a variable speed potentiometer, granting operators full control over the rotating vessel with precision and ease.
Effortlessly, the center distance of the roller group can be adjusted using reserved bolt holes or screws, seamlessly adapting to different workpiece diameters and ensuring continuous operational fluidity without interruption.
Our equipment features a remarkably durable steel-rubber combination roller, providing impressive bearing capacity and powerful driving capabilities. It is equipped with an inverter for seamless speed regulation, offering a broad speed range, high precision, and superior starting torque for optimal performance.

Weldsuccess offers a diverse array of welding rotators available in various capacities (ranging from, 1 tons to over 1000 tons) to accommodate a comprehensive array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously engineered with all-fabricated-steel bases and adaptable wheel carriages, designed to suit vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure enhanced durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company proudly upholds ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unparalleled global expertise

With over Boasting two decades of unparalleled expertise in the industry, we have honed our skills in the production of exceptional welding rotators,as well as welding positioners and manipulators,
WExperience a new era of innovation with our state-of-the-art technology, setting industry standards for quality and precision. Our cutting-edge facility features six sophisticated production lines, engineered to surpass the highest industry standards. We extend unparalleled service to our esteemed clientele across Europe, the U.S., the Middle East, and other regions, delivering exceptional quality and elegance.
Our products stand as a symbol of superior quality and safety, celebrated for their unmatched reliability and excellence. Every product is proudly adorned with the prestigious CE Marking, a testament to our unwavering commitment to rigorous industry standards. ISO9001 Quality Management System Certification: We strive for management excellence, aligning seamlessly with global standards for outstanding performance.This ensures our complete compliance with international standards, consistently surpassing expectations with each delivery..
Our extensive case experience enables us to offer finely-tailored customizations, precisely catering to the unique needs of each client.
Guided by our core principle - 'Customer demand first, product quality and business reputation foremost' - we pledge to foster lasting relationships rooted in trust and dependability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Rest easy with our comprehensive 12-month warranty, covering the entire machine, underscoring our commitment to quality and longevity.
2. Within this warranty period, we assure hassle-free resolutions for any manufacturing defects, ensuring complete accountability.
3. Post-warranty, enjoy continued access to complimentary technical advisory support, maintaining your machine's optimal condition.
4. Our team of skilled engineers stands ready to deliver on-site services as needed, guaranteeing peak performance and ongoing support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are a unique blend of direct manufacturing and trading prowess, offering a comprehensive suite of capabilities.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Strategically situated in the vibrant city of Wuxi,Jiangsu Province, China, our location is easily accessible. Guests can conveniently fly into Shanghai airport directly. The picturesque journey from Shanghai to Wuxi spans approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. Our factory proudly boasts ISO certification, an SGS report, and CE certificates, showcasing our steadfast commitment to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, our quotes include precise CIF pricing, customized for various destination ports and adjusted for differing monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: Indeed, we provide bespoke logo services to elevate your brand's presence. Please note, there may be an additional fee for logo creation unless yousupply a pre-designed logo.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely! Our expert design team thrives on creating bespoke solutions meticulously engineered to meet your unique and specific requirements with precision.


On-Site Operations: Experience seamless on-site operations with our cutting-edge technologies and highly trained personnel, ensuring your projects run smoothly and efficiently.

State-of-the-Art Machining Equipment: Our facility is equipped with the latest in machining technology, delivering superior precision and quality to meet the highest standards of production excellence.



Secure Packaging: We guarantee the utmost security in packaging, ensuring that every product is protected with care and arrives in perfect condition, ready for use.


Efficient Container Loading for Delivery: Our streamlined container loading process is designed to maximize space and efficiency, ensuring your delivery is handled with the utmost care and reaches you without delay.