10 Ton Conventional Welding Rotator

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, meticulously engineered with a robust motor and highly efficient reducer, facilitates seamless pipe rotation and ensures smooth travel along the rails.
-- The Idler unit provides steadfast support to the pipe, working in perfect harmony with the drive unit to achieve unparalleled stability.
-- Ingeniously designed, the distance between the rollers is adjustable to accommodate a wide range of pipe or tank diameters, offering unmatched versatility.
-- Equipped with state-of-the-art variable speed controls, this unit empowers operators to effortlessly adjust rotation speeds, ensuring optimal welding precision and control.
-- Includes advanced safety mechanisms including overload protection and strategically placed emergency stop buttons for enhanced operational security.


Conventional Rotator Design Features:

It is extensively utilized for the welding, installation, and polishing of cylindrical structures in oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, boiler construction, shipbuilding, steel structures, nuclear power installations, and various other industries.

Turning rolls significantly streamline the rotation of cylindrical containers during welding and fabrication processes, enhancing production efficiency and quality. Our heavy-duty, enduring conventional turning rolls are crafted to withstand the most rigorous, enduring workloads. The powered drive units are governed by a sophisticated five-function pendant featuring a variable speed potentiometer, granting the operator precise control over the vessel's rotation.
Utilize reserved bolt holes or screws to seamlessly adjust the roller group's center distance, adapting to varying workpiece diameters with ease and precision.
Featuring a steel-rubber combination roller, this design boasts an impressive bearing capacity and formidable driving capability. Equipped with inverter stepless speed regulation, it offers a broad speed range with high precision and substantial starting torque.

Welsuccess provides an extensive range of welding rotators catering to various capacities (e.g., 1 tons to over 1000 tons), accommodating an extensive variety of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers feature an all-fabricated-steel base construction with adaptable wheel carriages to accommodate vessels of varying diameters while maintaining a constant center-line. A single inverter-controlled, variable frequency AC drive motor with fan cooling powers the system. Dual reduction worm and wheel gearboxes enhance durability and extend maintenance intervals. Drive and idler wheel shafts are set within deep groove roller bearings for synchronous rotation. Both the drive and idler rolls are equipped with lifting holes on the frames for effortless maneuverability. Control boxes offer IP55 rated enclosures and feature variable frequency AC control systems, fully CE certified. Additionally, our company holds ISO 9001:2015 Quality Management System certification, ensuring the establishment of safe working loads in the weld automation industry.

WorkShop


 

Premier Welding Rotators Manufacturer with Global Expertise

We proudly hold over 20 years of expertise in the development of welding rotators, welding positioners, and welding manipulators.
We operate six state-of-the-art production lines and extend our services to clients across Europe, the U.S., the Middle East, and beyond.
Our products are distinguished by CE Marking certification and ISO9001 Quality Management System, ensuring compliance with esteemed international standards and delivering superior, reliable performance..
With a wealth of case experience, we confidently support full customization to suit your unique requirements.
Our company's foundational concept is: 'Customer demand first, product quality and business reputation first.' We emphasize nurturing lasting relationships with our valued customers.

Company View




Product Certificate


Warranty and After Sale Service

1. We proudly offer a 12-month guarantee period for the entire machine quality, reflecting our confidence in our product.
2. Should any issue arise from a flaw inherent in the machine during this period, we take full responsibility to resolve it, ensuring peace of mind.
3. Beyond the guarantee period, we provide free technical advisory support for the entire lifespan of the machine, ensuring uninterrupted operation.
4. Engineer service at the user's premises is available when necessary, offering hands-on expertise and support.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are proud to be both a direct manufacturer and a trading company, providing a comprehensive service experience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. It takes approximately 2 hours by car from Shanghai to Wuxi, offering a seamless travel experience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. Our factory has proudly obtained ISO approval, SGS report, and CE certification, underscoring our commitment to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Yes, we accept CIF pricing. We will clearly state the CIF price on the quote, tailored to different destination ports and variable factors each month.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports custom logo services, enhancing your brand visibility. Note that an extra fee may apply for logo modeling, unless you provide the design. .
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our professional design team is adept at tailoring equipment to meet specific customer requirements, ensuring your satisfaction.


Working at Site

Machining Equipments



Package


Loading Containers for Delivery