Heavy Duty Rotator for Pressure Vessel Welding - 400V with Versatile Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit, a masterpiece of mechanical innovation, seamlessly integrates a powerful motor with a precision-engineered reducer. This synergy ensures the effortless glide of pipes, offering a smooth, reliable rotation along rails, perfect for pressure vessel welding tasks.
-- Our idler unit, crafted with engineering excellence, provides vital support and stability, partnering harmoniously with the drive unit to maintain impeccable pipe integrity throughout the welding process.
-- At its heart lies extraordinary engineering excellence, meticulously crafted with precision and attention to detail, setting new standards in welding technology. Effortlessly adjust the roller distance with precision, accommodating varied pipe or tank diameters. Achieve unmatched ease and accuracy, enhancing your operational flexibility and productivity.
-- Equipped with variable speed controls, this advanced machinery allows operators to fine-tune rotation speeds with precision, ensuring peak performance and adaptability in all welding applications.
-- Incorporating cutting-edge safety features, such as overload protection and emergency stop buttons, guarantees secure, reliable operations, safeguarding both your equipment and operators at all times.


Distinguishing Features of Our Conventional Rotator Design:

It is widely employed in the welding, installation, and polishing of cylindrical structures across oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power, and pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a multitude of other dynamic industries.

Our turning rolls are engineered to revolutionize cylindrical container rotation during welding and fabrication. They dramatically enhance production efficiency and quality, built to endure the harshest environments. These heavy-duty rolls stand as a testament to reliability and endurance. With a five-function pendant and variable speed potentiometer, operators gain complete control over the rotating vessel, maximizing operational performance.
Experience seamless adaptability with our flexible roller group center distance adjustment, using reserved bolt holes or screws. Effortlessly accommodate a variety of workpiece diameters, enhancing your workflow efficiency.
Our robust steel-rubber composite rollers exhibit tremendous bearing and driving capacities. The inverter-controlled stepless speed regulation delivers a wide, precise speed range with exceptional starting torque, ensuring reliable and efficient operation.

Weldsuccess presents a comprehensive array of welding rotators designed to accommodate varying capacities, ranging from a modest 1 ton to an impressive 1000 tons, skillfully catering to a broad spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base. Wheel carriages adjust to fit diverse vessel diameters, maintaining a consistent centerline. Enhanced by fan-cooled, inverter-controlled variable-frequency AC drive motors with dual-reduction worm gearboxes, they offer durability and extended maintenance intervals. Deep groove roller bearings house the drive and idler wheel shafts, ensuring synchronized rotation. Equipped with lifting holes for mobility and IP55 rated control boxes with CE certified variable frequency AC control systems, our products reflect our commitment to safety and quality, underscored by ISO 9001:2015 certification in weld automation.

Workshop

Celebrated as a Premier Manufacturer of Professional Welding Rotators with Global Expertise

With over two decades of unrivaled expertise in manufacturing welding rotators, along with positioners and manipulators, showcasing our profound industry proficiency.
We operate six cutting-edge production lines, Dedicated to serving a diverse clientele spanning Europe, the U.S., the Middle East, and other international territories, we are committed to providing unparalleled service excellence in all global markets.
Our premier products stand out with distinctive features and exceptional craftsmanship, such as the CE Marking, among various other esteemed certifications. We are proud to hold the ISO9001 Quality Management System Certification,which ensures our consistent adherence to elite international standards. This dedication results in outstanding performance that consistently meets and exceeds all expectations.Our success is underscored by our commitment to quality.
Drawing from rich case experience, we excel in providing robust customization support, expertly tailored to address and fulfill each client's specific aspirations and needs.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies an unwavering dedication to the tenet: "Customer demand first, product quality and business reputation first." Our vision is to foster and maintain enduring, mutually rewarding relationships with our valued customers.

Company Vision and Core Values




Product Certification and Quality Assurance


Extensive Warranty and After-salesService Excellence

1. We are proud to offer a 12-month warranty, ensuring that the entire machine retains its robust and pristine quality throughout its use.
2. Should any issue arise from machine defects within this period, we pledge to efficiently rectify it, taking full responsibility.
3. After the warranty period, we continue to provide complimentary technical advisory support, ensuring optimal operation and performance of the machine for its entire lifetime.
4. Our on-site engineering services are readily available, delivering essential and timely support directly to user locations whenever required.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We offer the unique advantage of being both a direct manufacturer and a trading company, providing the best of both worlds to our esteemed clients.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is strategically located in the industrial hub of Wuxi, City,Jiangsu Province, China. You can easily fly to Shanghai, and enjoy a scenic 2-hour drive to Wuxi.It's a journey worth taking.
   
   3) Q: How does your factory manage quality control?
   A: Our factory places quality at the forefront, proudly featuring ISO approval, backed by SGS reports and CE certification, ensuring our adherence to the highest quality standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, our comprehensive quotes include CIF pricing, meticulously tailored to the designated destination port, with flexibility for adjustments across different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Indeed, we offer custom logo services. While a nominal fee may apply for logo modeling, we are well-equipped to facilitate this, provided yousupply the requisite materials.Your brand, our precision.
   
   6) Q: Can your equipment be customized?

A: Certainly. Our expert design team is adept at developing bespoke solutions meticulously crafted to meet your unique specifications and requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery