Durable Welding Rotator Tank Turning Rolls, Made in China

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, masterfully equipped with a powerful motor & advanced reducer mechanism, expertly rotates pipes while seamlessly facilitating their travel along specially designed rails.
-- The Idler unit provides impeccable support to the pipes, working in perfect harmony with the drive unit, ensuring steady and reliable operation.
-- The distance between the rollers is designed to be adjustable, allowing for a precise fit for pipes or tanks of various diameters, enhancing versatility and adaptability.
--Equipped with cutting-edge variable speed controls, empowering operators to fine-tune the rotation speed, achieving optimal welding conditions for superior results.
--Includes sophisticated safety mechanisms, such as robust overload protection and reliable emergency stop buttons, ensuring a safe and secure working environment.


Conventional Rotator Design Features:

It is widely used for the precise welding, meticulous installation, and flawless polishing of cylinders in the oil and gas sector, platform supports, storage tanks, tankers, pressure vessels,wind power installations, pipelines, boilers, boiler construction, shipyards, steel structures, nuclear power plants, and other demanding industries.

Our turning rolls are engineered for effortless rotation of cylindrical containers during welding and fabrication, significantly enhancing quality and productivity. These heavy-duty, resilient conventional turning rolls are built to endure the most demanding and rigorous work environments. The powered drive units are expertly controlled by a five-function pendant with a variable speed potentiometer, granting the operator full command over the rotating vessel.
Utilize reserved bolt holes or screws to deftly adjust the center distance of the roller group, adeptly accommodating workpiece diameter variations.
Featuring a robust steel-rubber combination roller, our system boasts a large bearing capacity and formidable driving power. Equipped with an inverter for stepless speed regulation, it offers a wide speed range, high precision, and substantial starting torque.

Welsuccess provides a diverse range of welding rotators with capacities ranging from a modest 1 ton to an impressive 1000 tons, accommodating workpieces of all sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers showcase an all-fabricated-steel base construction with adaptable wheel carriages, expertly accommodating vessels of varying diameters along a constant centre-line. A single drive motor, utilizing inverter-controlled variable frequency AC technology and fan cooling, powers the system. The robust drive employs two reduction worm and wheel gearboxes for enhanced durability and extended overhaul intervals. The drive and idler wheel shafts are housed in deep groove roller bearings, ensuring synchronous rotation. Both drive and idler rolls feature lifting holes on their frames for effortless maneuverability. Control boxes boast IP55-rated enclosures and employ advanced variable frequency AC control systems, fully certified with CE. Additionally, our company is ISO 9001:2015 certified, ensuring our products meet the highest safety standards in the weld automation industry.

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Leading the industry as a Professional Welding Rotators Manufacturer with unmatched Global Expertise

With over 20 years of specialized expertise in crafting top-tier welding rotators,as well as sophisticated welding positioners and manipulators.
We operate with precision and skill across 6 cutting-edge production lines serving a global clientele spanning Europe, the U.S., the Middle East, and beyond.
Our products proudly bear CE Marking and adhere to the rigorous standards of the ISO9001 Quality Management System, guaranteeing adherence to international standards while delivering superior performance and reliability..
Vast experience in diverse projects, offering tailored customization to meet specific needs.
Our guiding principle: 'Customer demand first, product quality, and business reputation first.' We emphasize building enduring relationships with our valued clients.

Company Vision




Product Certifications


Comprehensive Warranty and After-Sales Service

1. Enjoy a 12-month warranty period covering the entire machine quality for peace of mind.
2. Within this period, if any issue arises due to inherent machine defects, we take full responsibility for its resolution.
3. Beyond the warranty, we provide free technical advisory support for the entire lifespan of the machine.
4. On-site engineer support is available when necessary to ensure smooth operations.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer with integrated trading capabilities.
   
   2) Q: Where is your factory located, and how can I arrange a visit?
   A: Our factory is situated in Wuxi city,Jiangsu Province, China. You can fly directly to Shanghai airport. The journey from Shanghai to Wuxi takes about 2 hours by car.
   
   3) Q: How does your factory maintain quality control?
   A: Quality is paramount. Our factory is ISO approved, with SGS reports and CE certifications to ensure excellence.
   
   4) Q: Does your company provide CIF pricing?
   A: Yes. We offer CIF pricing, detailed clearly in our quotes based on the destination port and seasonal variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely! We support customized logo services, though additional fees might apply for logo design unless you provide your own design..
   
   6) Q: Can your equipment be customized to specific needs?

A: Yes, our expert design team offers full customization to meet your unique requirements.


On-Site Work

Precision Machining Equipment



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Efficient Container Loading for Prompt Delivery