Industrial Versatile Screw Type Welding Rotator for 500-3500mm Diameter Vessels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Descriptions

-- Our Drive Unit is a masterpiece of engineering brilliance, expertly integrating a motor and reducer to ensure effortless and smooth pipe rotation while efficiently guiding the pipe's travel along the rails.
-- Our Idler Unit stands as a bastion of support, working harmoniously with the Drive Unit to deliver unmatched stability and precision.
-- Effortlessly adjust the distance between rollers using the innovative hand screw mechanism, allowing perfect adaptability to a diverse range of pipe or tank diameters with ease.
-- Experience unparalleled precision with our state-of-the-art variable speed controls, enabling operators to meticulously adjust rotation speeds for optimal welding results.
-- With safety as our top priority, our system includes integrated overload protection and emergency stop buttons, creating a secure and reliable working environment.

Conventional Rotator Design Features:

It is extensively utilized for the welding, installation, and polishing of cylinders across the oil and gas sector, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers, shipyards, and steel structures,, also serving the nuclear power industry and beyond.

Our turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly elevating quality and production efficiency. Crafted for enduring performance, our conventional turning rolls thrive in the harshest and most demanding environments. The powered drive units are controlled using an advanced five-function pendant, featuring a variable speed potentiometer, granting operators supreme control over the vessel's rotation.

Experience effortless operation that surpasses typical standard bolt type systems.

In contrast, our hand wheels type offers straightforward and direct wheel distance adjustments, as demonstrated in the video for user convenience.

Welsuccess proudly offers a broad spectrum of welding rotators with capacities ranging from 1 ton to an impressive over 1000 tons, catering to a wide variety of workpiece dimensions.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

Your Premier Welding Rotators Manufacturer with Remarkable Global Expertise

We proudly boast over 20 years of specialized expertise in manufacturing welding rotators,welding positioners, and welding manipulators.
We operate with 6 state-of-the-art production lines serving clients across Europe, the U.S., the Middle East, and more.
Our products are distinguished by CE Marking and strengthened by the ISO9001 Quality Management System,ensuring compliance with international standards and delivering unmatched performance..
With extensive case experience, we provide robust support for all customization needs.
Our company ethos revolves around "Customer demand first, product quality and business reputation first." We focus on cultivating enduring customer relationships.



Product Certification


Comprehensive Warranty and After-Sale Service

1. We provide a comprehensive 12-month guarantee on the entire machine's quality, ensuring peace of mind.
2. During this period, if any complications arise due to inherent machine faults, we pledge to take complete responsibility for prompt resolution, ensuring your operations remain uninterrupted and efficient.
3. After the warranty period expires, we are thrilled to continue offering complimentary technical advisory support throughout the entire lifespan of your machine. This guarantees your operations remain smooth and performance optimized, underscoring our unwavering commitment to your success and satisfaction.
4. Our highly skilled engineers are always on standby to provide on-site service whenever required, delivering unparalleled support directly to your location. This ensures seamless productivity and peace of mind, reinforcing our dedication to exceptional customer service.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We take pride in being both a direct manufacturer and a trading company, providing you with the best of both worlds through unrivaled quality and service excellence.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory enjoys a strategic location in Wuxi city,Jiangsu Province, China. Experience seamless travel by flying directly to Shanghai airport. The subsequent drive to Wuxi is a mere 2 hours, offering you unparalleled convenience and efficiency for your visit..
   
   3) Q: How does your factory ensure quality control?
   A: Quality stands as our paramount focus. Our factory proudly holds ISO certification, an SGS report, and a CE certificate, ensuring our products meet the pinnacle of quality and safety standards.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely. Our quotes clearly outline CIF pricing, tailored to various destination ports and adapting to monthly market fluctuations, ensuring transparency and adaptability to suit your needs.
   
   5) Q: Is it possible to have my logo on the product?
   A: Certainly! We offer bespoke logo services to customize your product. An extra fee may be applicable for logo modeling, unless youprovide the design yourself..
   
   6) Q: Can your equipment be customized?

A: Without a doubt! Our specialized design team excels in customizing equipment to align perfectly with your specific requirements, assuring an ideal match for your unique needs.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Container Loading for Delivery