Efficient Welding Turning Roller for Custom Voltage and Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Unveiling a comprehensive look into the unrivaled functionality of our Tank Pressure Vessel Welding Turning Roller, designed for custom voltage and diameter adaptability.

-- Our Drive unit harnesses the power of a robust motor and precision-engineered reducer, ensuring not only flawless pipe rotation but also the effortless, fluid movement of pipes along rails, making operations smoother than ever.
-- The Idler unit is the unsung hero in the operation, working in perfect harmony with the drive unit. This synergy provides essential support, maintaining an unwavering stability throughout the pipeline's journey.
-- The rollers are crafted with a groundbreaking adjustable design, ensuring a perfect fit that can effortlessly accommodate a diverse range of pipe or tank diameters, catering to every need.
-- With our state-of-the-art variable speed controls, operators are empowered to fine-tune the rotation speed meticulously, setting the stage for unparalleled welding conditions and precision.
-- Our equipment is infused with industry-leading safety mechanisms, including comprehensive overload protection and intuitive emergency stop buttons, all engineered for enhanced operator security.

Hallmarks of Our Conventional Rotator Design:

It is widely utilized for the precise welding, seamless installation, and meticulous polishing of cylindrical structures across industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers,shipyards, steel structures,, nuclear power, and a myriad of other critical industries.

Our turning rolls are the backbone of efficiency in rotating cylindrical containers during welding and fabrication. They significantly boost production, delivering extraordinary quality. Built for the harshest conditions, these conventional turning rolls feature powered drive units maneuvered through a sophisticated five-function pendant, complete with a variable speed potentiometer, granting operators supreme control over the rotation of the vessel.
Easily adapt to varying workpiece diameters by adjusting the center distance of the roller group using strategically placed reserved bolt holes or screws.
Our steel-rubber combination rollers are synonymous with immense bearing capacity and robust driving capability. The unit's inverter-based stepless speed regulation offers an extensive speed range, precision accuracy, and remarkable starting torque.

Weldsuccess proudly presents a diverse selection of welding rotators that accommodate a wide range of capacities (e.g., 1 tons extending beyond 1000 tons), tailored to meet the needs of various workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base with adjustable wheel carriages, designed to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor, an inverter-controlled variable frequency AC type with fan cooling, partners with dual reduction worm and wheel gearboxes to ensure durability and extended service intervals. Our drive and idler wheel shafts, equipped with deep groove type roller bearings, synchronize rotation perfectly. Both drive and idler rolls include lifting holes for easy maneuverability. Our control boxes, housed within IP55 rated enclosures, operate on variable frequency AC control systems, fully CE certified. Certified by the ISO 9001:2015 Quality Management System, our products promise safe working loads in the weld automation industry.

WorkShop

 

We are a Leading Professional Welding Rotators Manufacturer, boasting Global Expertise.

Our expertise spans over two decades in the dynamic field of welding rotators,welding positioners, and welding manipulators.
We expertly manage six state-of-the-art production lines serving an extensive client base across Europe, the U.S., the Middle East, and globally.
Every product is distinguished by CE Marking, a testament to superior quality and safety. versatility and ISO9001 Quality Management System Certification, ensuring unwavering adherence to esteemed international standards, thus guaranteeing exceptional and superior performance..
Vast experience in diverse cases, enabling us to offer precisely tailored customization solutions.
Our core company philosophy is: "Customer demand first, product quality and business reputation first." We are deeply committed to nurturing long-term relationships with our valued customers.

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Warranty and After-Sale Service

1. We offer a comprehensive 12-month warranty period that covers the entire machine's quality, ensuring peace of mind for our clients.
2. Within this period, should any issues arise due to inherent machine flaws, we pledge to take full responsibility and address them promptly.
3. Beyond the warranty period, we provide ongoing technical advisory support free of charge throughout the machine's lifespan, ensuring continued satisfaction.
4. For vital necessities, we also offer on-site engineer services directly at user premises, ensuring optimal functioning.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer as well as a trading company, providing a seamless blend of production and commerce.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically situated in Wuxi City,Jiangsu Province, China. You can fly to Shanghai Airport directly. The journey from Shanghai to Wuxi by car takes approximately 2 hours, offering a convenient travel route..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory has proudly obtained ISO approval, SGS reports, and CE certification, assuring customers of our dedication to excellence.
   
   4) Q: Does your company provide CIF pricing?
   A: Yes, we do. We clearly list CIF prices in our quotations, tailored to various destination ports and fluctuating monthly conditions to meet customer needs.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services. However, there is an additional service fee for logo modeling unless you provide the design. We ensure your brand stands out with our customization...
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team can customize equipment to perfectly meet customer specifications, delivering solutions tailored to your exact needs.


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