80ton Rotator for Tank Welding - Adjustable Voltage 380V and 400V

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-80
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 80Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is engineered with a robust motor & reducer system to ensure seamless pipe rotation while also facilitating the smooth transit of pipes along rails.
-- The Idler unit is designed to perfectly complement the drive unit, offering unparalleled support to the pipe.
-- Effortlessly adjust the distance between the rollers to accommodate varying pipe or tank diameters, ensuring versatility in operation.
-- Equipped with state-of-the-art variable speed controls, operators can fine-tune the rotation speed, achieving superior welding results with precision.
-- Includes advanced safety mechanisms including overload protection and emergency stop buttons for enhanced operator security.

Conventional Rotator Design Features:

It is widely acclaimed for its efficiency in welding, installation, and polishing of cylinders in the oil and gas sector, platform supports, storage tanks, tankers, pressure vessels,wind power projects, pipelines, boilers, shipyards, steel structures, nuclear power, and a myriad of other industries.

Turning rolls enhance the ease of rotating cylindrical containers during welding and fabrication, optimizing production quality and efficiency. Our robust, long-lasting conventional turning rolls are meticulously crafted to withstand the toughest, most demanding work environments. The powered drive units are managed by an intuitive five-function pendant featuring a variable speed potentiometer, granting operators complete mastery over the rotating vessel.
Use the reserved bolt hole or screw to finely adjust the roller group's center distance, seamlessly adapting to changes in workpiece diameter.
The steel-rubber composite roller boasts a large bearing capacity and exceptional driving prowess. Equipped with inverter-based stepless speed regulation, it offers a broad speed range, high precision, and substantial starting torque.

Welsuccess proudly offers welding rotators in a wide array of capacities (e.g., 1 tons to over 1000 tons) to accommodate a diverse range of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are crafted with all-fabricated-steel base construction and adjustable wheel carriages, designed to fit vessels of varying diameters around a constant centre-line. Featuring an inverter-controlled variable frequency AC drive motor with fan cooling, two reduction worm and wheel gearboxes enhance durability and extend maintenance intervals. Drive and idler wheel shafts reside in deep groove type roller bearings, ensuring synchronous rotation. Both the drive roll and idler roll frames include lifting holes for easy handling. Control boxes are equipped with IP55 enclosures and utilize variable frequency AC control systems, fully CE certified. Moreover, our company is ISO 9001:2015 certified, guaranteeing all products fulfill safe working loads in the weld automation industry.

WorkShop


 

We are a Professional Welding Rotators Manufacturer with Global Expertise,

proudly leveraging over 20 years of specialized experience in crafting welding rotators,welding positioners, and welding manipulators.
We operate 6 cutting-edge production lines and serve a global clientele across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear the CE Marking, attesting to their quality and excellence. Adhering to the rigorous ISO9001 Quality Management System,we assure unwavering compliance with international standards, delivering superior performance and excellence..
Boasting rich case experience, we offer comprehensive support for customization.
Our guiding principle is: 'Customer demand first, product quality and business reputation first.' We are committed to nurturing enduring customer relationships.

Company Overview




Product Certification


Comprehensive Warranty and After-Sales Service

1. We offer a robust 12-month guaranty period ensuring the overall machine quality.
2. Should any issue arise from inherent machine flaws during this period, we assume full responsibility.
3. Beyond the guaranty period, we provide lifetime technical advisory support at no additional cost.
4. For necessary circumstances, engineer service is available on-site at the user premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We pride ourselves on being a direct manufacturer and trading company.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. Conveniently, you can fly to Shanghai airport directly. It takes approximately 2 hours from Shanghai to Wuxi by car..
   
   3) Q: How does your factory ensure quality control?
   A: With quality as our priority, we have earned ISO approval, SGS report, and CE certification.
   
   4) Q: Does your company provide CIF pricing?
   A: Yes, we transparently include CIF pricing in our quotes based on the destination port and seasonal variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer tailored logo services, though additional fees may apply for logo modeling, unless you provide the design. Logo design assistance is available.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team is adept at customizing equipment to meet specific customer requirements.


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