Customizable Welding Rotator Turning Rolls

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Overview: Discover the capabilities and provide seamless productivity with our state-of-the-art features.

-- The Drive unit is empowered with a robust motor and reducer, efficiently facilitating pipe rotation and ensuring smooth transit of pipes along rails.
-- The Idler unit works in harmony, providing steadfast support alongside the drive unit for impeccable stability.
-- Adaptability at its best: Easily adjust the roller distance to accommodate varying pipe or tank diameters, ensuring precision in every task.
-- Experience ultimate control with our variable speed features, enabling operators to fine-tune rotation speeds for exceptional welding performance.
-- Prioritizing safety, our systems are equipped with mechanisms like overload protection and easily accessible emergency stop buttons.

Signature Features of Our Conventional Rotator Design:

It is extensively utilized in the skilled processes of welding, installation, and polishing of cylindrical objects across oil and gas sectors, platform supports, and storage tanks, as well as in tankers, pressure vessels,wind power generation, pipeline construction, boiler production, shipbuilding, steel framework, nuclear power and a myriad of other industries.

Our turning rolls simplify the rotation of cylindrical containers during welding and fabrication, enhancing both quality and production efficiency. Designed to withstand the harshest working environments, our conventional turning rolls are built to last. Our powered drive units, controlled via a sophisticated five-function pendant, include a variable speed potentiometer offering operators comprehensive control over vessel rotation.
Adjust easily with reserved bolt holes or screws to modify the center distance of the roller group, adapting to various workpiece diameters effortlessly.
Our steel-rubber roller combination provides immense bearing capacity and robust driving power. With an equipped inverter for stepless speed regulation, enjoy a vast speed range, high precision, and powerful starting torque.

At Welsuccess, we provide a diverse array of welding rotators, offering capabilities ranging from 1 tons to beyond 1000 tons, accommodating a wide spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast fully fabricated steel base construction with versatile wheel carriages, accommodating vessels of varying diameters around a constant center-line. Powered by an inverter-controlled, variable frequency AC motor with fan cooling, the system employs two reduction worm and wheel gearboxes for increased durability and extended service life. Both drive and idler wheel shafts are equipped with deep-groove roller bearings for synchronous rotation. Lifting holes on frames enable easy maneuverability, while IP55-rated control boxes with variable frequency AC systems and full CE certification ensure operational excellence. Certified by ISO 9001:2015, we uphold rigorous standards to guarantee safe working loads in the weld automation industry.

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Your Premier Partner for Welding Rotators with a Global Footprint

Backed by over two decades of expertise in the manufacturing of welding rotators,welding positioners, and welding manipulators.
With operations spanning six advanced production lines, we cater to clients across Europe, the U.S., the Middle East, and beyond.
Our products proudly carry CE Marking and adhere to the ISO9001 Quality Management System standards., ensuring compliance with international standards and delivering superior performance that you can trust..
With a wealth of experience in diverse cases, we proudly offer tailored customization solutions.
Our company's guiding principle: 'Customer demand first, product quality and business reputation first.' We are dedicated to cultivating long-term customer relationships built on trust and excellence.

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Warranty and After-sale service

1. We offer a comprehensive 12-month warranty on the entire machine, ensuring quality you can rely on.
2. Within this period, any issues arising from inherent machine defects will be fully our responsibility.
3. Even beyond the warranty, we provide free technical advisory support throughout the machine's entire lifespan.
4. If necessary, our engineers are available for on-site service at your location.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and also operate as a trading company.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is situated in Wuxi city,Jiangsu Province, China. You can fly to Shanghai airport directly. It takes approximately 2 hours to travel from Shanghai to Wuxi by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. Our factory is proud to have earned ISO approval, an SGS report, and the CE certificate, assuring our commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, of course. We can provide CIF pricing tailored to different destination ports and varying monthly conditions, clearly stated in our quotes.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, we support customized logo services. Note that additional fees may apply for logo design, unless you provide your own design..
   
   6) Q: Can your equipment be customized?

A: Yes, indeed. Our professional design team is fully equipped to create custom solutions tailored to meet your unique requirements.


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