Customizable Welding Rotator for Tank Welding, Steel Coated Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our Drive unit is a marvel of modern engineering, equipped with a formidable motor and finely-tuned reducer that guarantees unmatched performance in pipe rotation and flawless rail travel. This innovative design not only optimizes operational efficiency to new heights but also establishes a groundbreaking standard for excellence in the field.
-- The Idler unit epitomizes stability, delivering steadfast support that harmonizes seamlessly with the drive unit. Together, they provide impeccable and reliable pipe stabilization, setting new benchmarks in operational performance and reliability.
-- Effortless adjustability defines the distance between the rollers, enabling the accommodation of a wide range of pipe or tank diameters. This remarkable flexibility ensures unrivaled versatility across numerous operations, establishing a new paradigm in adaptability.
--Boasting cutting-edge variable speed controls, our equipment empowers operators with the precision needed to finely adjust rotation speeds. This capability guarantees unparalleled precision and quality in welding, elevating craftsmanship to new levels.
--Our integrated safety features, including robust overload protection and quick-response emergency stop buttons, exemplify our unwavering commitment to safety. Operators can enjoy peace of mind, knowing that safety is always the foremost priority during operations.

Conventional Rotator Design Features:

It is extensively employed for the welding, installation, and polishing of cylindrical structures within critical sectors such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel frameworks, nuclear energy, and various other demanding fields.

Our turning rolls are engineered to perfection, facilitating seamless rotation of cylindrical containers during welding and fabrication processes. They significantly enhance both production quality and operational efficiency. Built for endurance, these conventional turning rolls excel in the most challenging environments. The powered drive units are operated through a sophisticated five-function pendant with a variable speed potentiometer, ensuring operators maintain complete control over the rotating vessel.
With ease, the center distance of the roller group can be adjusted using reserved bolt holes or screws, effortlessly adapting to various workpiece diameters and ensuring continuous operational fluidity.
Our equipment features a remarkably durable steel-rubber combination roller, offering impressive load-bearing capability and potent driving power. It is equipped with an inverter for smooth speed regulation, providing a broad speed range, high precision, and exceptional starting torque.

Weldsuccess offers a diverse range of welding rotators available in numerous capacities (ranging from, 1 ton to over 1000 tons) to cater to a wide spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously designed with precision-engineered, all-fabricated-steel bases and adaptable wheel carriages, tailored to accommodate vessels of varying diameters while maintaining a consistent center-line. The drive motor is a state-of-the-art inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure enhanced robustness, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design features include strategically placed lifting holes on the frames for effortless maneuverability. Control boxes are encased within IP55 rated enclosures, utilizing cutting-edge variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company is proud to uphold ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

As a premier manufacturer of Welding Rotators, we boast unparalleled global expertise

With a rich legacy of innovation spanning over two decades, our specialized expertise is unmatched. We excel in crafting exceptional welding rotators,as well as top-tier welding positioners and manipulators,
WExperience the pinnacle of technological advancement as we lead the industry with our cutting-edge solutions, setting new benchmarks for excellence. Our state-of-the-art facility features six sophisticated production lines, each meticulously designed to uphold the highest standards of the industry. We extend our unparalleled service to elite clients across Europe, the U.S., the Middle East, and beyond, consistently delivering exceptional quality and elegance.
Our products shine as symbols of superior quality and safety, celebrated for their unparalleled reliability and excellence. Each product is distinguished by the prestigious CE Marking, a symbol of our unwavering commitment to adhering to rigorous industry standards. ISO9001 Quality Management System Certification: We champion excellence in management, perfectly in sync with global standards for extraordinary performance., ensuring unwavering compliance with international standards and consistently exceeding performance expectations..
Our extensive and diverse case experience enables us to deliver meticulously crafted customization, precisely tailored to the unique requirements of each client.
Guided by our core principle - 'Customer demand first, with product quality and business reputation at the forefront' - we are devoted to fostering lasting partnerships based on trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy complete confidence with a comprehensive 12-month warranty covering the entire machine, showcasing our commitment to quality and durability.
2. Within this warranty period, we pledge to address any manufacturing defects, ensuring seamless resolution with full responsibility.
3. Post-warranty, benefit from continued complimentary technical advisory support, safeguarding the long-term vitality of your machine.
4. Our expert engineers stand ready to deliver on-site services when needed, ensuring your machine's optimal performance and ongoing support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We seamlessly blend the capabilities of a direct manufacturer and a trading company, offering a perfect synthesis.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is strategically situated in the bustling city of Wuxi,Jiangsu Province, China. Visitors can effortlessly fly to Shanghai airport. The picturesque journey from Shanghai to Wuxi takes approximately two hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our paramount concern. Our factory is proudly ISO certified, with SGS reports and CE certificates, underscoring our steadfast dedication to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide precise CIF pricing in our quotations, customized for various destination ports on diverse monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer bespoke logo services to amplify your brand's presence. Please be aware, there may be an additional charge for logo creation unless yousupply pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our exceptionally talented design team specializes in crafting custom solutions meticulously tailored to meet your exact specifications and unique needs.


On-Site Operations:

State-of-the-Art Machining Equipment:



Secure Packaging:


Efficient Container Loading for Delivery: