Reliable Welding Rotator for Tank Welding, Steel PU Roller Wheels Included

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our Drive unit is a powerhouse of engineering innovation, featuring a robust, expertly crafted motor and reducer specifically designed for unrivaled performance in pipe rotation and seamless rail travel. This thoughtfully engineered design not only enhances operational efficiency but sets a new benchmark for excellence, ensuring your welds are consistently reliable and precise.
-- The Idler unit embodies the pinnacle of stability and precision, providing unwavering support that perfectly complements the drive unit. Together, they work in harmony to ensure impeccable and reliable pipe stabilization, redefining operational standards and enhancing the quality and efficiency of your welding projects.
-- Effortless adjustability is at the heart of our design, allowing for the seamless adjustment of the distance between rollers to accommodate a wide range of pipe or tank diameters. This unparalleled flexibility ensures unmatched adaptability across numerous operations, setting a new standard for versatility in the welding industry.
-- Boasting advanced variable speed controls, our equipment empowers operators with exquisite precision, enabling them to fine-tune rotation speeds effortlessly. This remarkable capability ensures unmatched welding precision and quality, elevating the standard of craftsmanship and ensuring every project meets the highest expectations.
-- Our integrated safety features, including state-of-the-art overload protection and emergency stop buttons, exemplify our commitment to safety in design. Operators can confidently engage in operations, knowing that safety remains paramount, and their well-being is always our top priority.

Conventional Rotator Design Features:

It is widely utilized for the welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls are engineered for excellence, enabling the effortless rotation of cylindrical containers during welding and fabrication. They significantly enhance production quality and operational efficiency. Built for durability, these conventional turning rolls thrive in the most challenging environments. The powered drive units are managed via a sophisticated five-function pendant with a variable speed potentiometer, granting operators full control over the rotating vessel, ensuring every weld is executed with precision and accuracy.
With remarkable ease, the center distance of the roller group can be adjusted using reserved bolt holes or screws, seamlessly adapting to different workpiece diameters and ensuring uninterrupted operational fluidity, making adjustments quick and hassle-free.
Our equipment features an exceptionally durable steel-rubber combination roller, offering impressive bearing capacity and powerful driving capabilities. It is equipped with an inverter for seamless speed regulation, providing a broad speed range, high precision, and superior starting torque, ensuring your operations are smooth and efficient.

Weldsuccess offers a diverse array of welding rotators available in a variety of capacities (ranging from, 1 tons to over 1000 tons) to accommodate a comprehensive array of workpiece sizes, ensuring we have the perfect solution for every welding challenge you face.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously engineered with all-fabricated-steel bases and adaptable wheel carriages, designed to suit vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure enhanced durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design features include lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company proudly upholds ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unparalleled global expertise, dedicated to providing innovative solutions that drive industry standards forward.

With over two decades of specialized mastery in crafting top-tier welding rotators, as well as premium welding positioners, and cutting-edge welding manipulators,
WExperience the pinnacle of innovation as we leverage state-of-the-art technology, setting the benchmark for unrivaled excellence. Our facility is equipped with six sophisticated production lines, meticulously designed to meet and exceed the highest industry standards. We deliver extraordinary service to our valued clients across Europe, the U.S., the Middle East, and beyond, providing unparalleled quality and refinement.
Our products stand as a symbol of superior quality and safety, celebrated for their unwavering reliability and exceptional performance. Each product is proudly adorned with the prestigious CE Marking, serving as a testament to our unwavering commitment to rigorous industry standards. ISO9001 Quality Management System Certification: We maintain excellence in management, perfectly aligning with global standards for superior performance., ensuring full compliance with international standards, and consistently delivering performance that surpasses expectations..
Our extensive and diverse case experience enables us to provide finely-tuned customization, expertly meeting the unique demands of each client.
Guided by our core principle - 'Customer demand first, product quality and business reputation foremost' - we are steadfastly committed to cultivating enduring relationships founded on trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy peace of mind with our comprehensive 12-month warranty covering the entire machine, underscoring our commitment to quality and durability.
2. Throughout this warranty period, we pledge to resolve any manufacturing defects swiftly, ensuring a seamless and satisfying customer experience.
3. Post-warranty, benefit from our ongoing complimentary technical advisory support, safeguarding the long-term vitality of your machine.
4. Our seasoned engineers are prepared to provide on-site services when needed, ensuring your machine's optimal performance and continued support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and trading company, offering a seamless blend of capabilities.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is strategically located in the vibrant city of Wuxi,Jiangsu Province, China. Visitors can fly directly to the Shanghai airport, with a picturesque journey from Shanghai to Wuxi taking approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our paramount concern. Our factory is proudly certified with ISO certification, SGS report, and CE certificate, underscoring our unwavering dedication to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide precise CIF pricing in our quotes, customized to various destination ports across different monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to enhance your brand's visibility. Please be aware, there may be an additional charge for logo creation unless youprovide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely! Our team of talented designers stands ready to craft exclusive, customized solutions that perfectly match your unique specifications and preferences.


On-Site Operations: Experience seamless and efficient workflow with our expertly managed on-site operations, ensuring peak performance and productivity.

State-of-the-Art Machining Equipment: Our advanced machining equipment reflects the pinnacle of innovation, delivering unparalleled precision and reliability for all your manufacturing needs.



Secure Packaging: Rest assured with our top-notch secure packaging solutions, designed to protect your products with utmost care and integrity during transit.


Efficient Container Loading for Delivery: Benefit from our streamlined container loading process, ensuring swift and safe delivery of your equipment to its destination.