Versatile Welding Rotator for Tank Welding, 220V to 450V Voltage Choices

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our Drive unit is a powerhouse of engineering prowess, boasting a robust motor and reducer meticulously crafted for exemplary performance in pipe rotation and seamless rail travel. This impeccable design not only amplifies operational efficiency but establishes an unparalleled benchmark for excellence, redefining industry standards.
-- The Idler unit stands as the epitome of unwavering stability, offering steadfast support that harmonizes perfectly with the drive unit. Together, they orchestrate impeccable and reliable pipe stabilization, setting a new standard in operational excellence.
-- Effortless adjustability characterizes the distance between the rollers, providing the capability to accommodate a diverse range of pipe or tank diameters. Such flexibility ensures unprecedented versatility across a multitude of operations, establishing a new pinnacle for adaptability and convenience.
--Boasting cutting-edge variable speed controls, our equipment empowers operators with precision to meticulously fine-tune rotation speeds. This capability ensures unmatched welding precision and superior quality, elevating the standard of craftsmanship to new heights.
--Our integrated safety features, including overload protection and emergency stop buttons, underscore our design's unwavering commitment to safety. Operators can enjoy peace of mind, assured that safety remains paramount during every operation.

Conventional Rotator Design Features:

It is widely utilized for welding, installation, and the polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls are engineered for unparalleled excellence, facilitating effortless rotation of cylindrical containers during welding and fabrication processes. They significantly enhance production quality and operational efficiency, proving their mettle in the most challenging environments. Built for durability, these conventional turning rolls thrive in the toughest environments. The powered drive units are operated using an advanced five-function pendant equipped with a variable speed potentiometer, granting operators precision control over the rotating vessel.
With remarkable ease, the center distance of the roller group can be adjusted using pre-reserved bolt holes or screws, allowing seamless adaptation to different workpiece diameters and ensuring continuous operational fluidity and efficiency.
Our equipment showcases an exceptionally durable steel-rubber roller combination, offering impressive bearing capacity paired with powerful driving capabilities. It is equipped with an inverter for seamless speed regulation, delivering a broad speed range, high precision, and exceptional starting torque.

Weldsuccess proudly offers a diverse array of welding rotators available in various capacities (ranging from, 1 tons to over 1000 tons) to accommodate a comprehensive array of workpiece sizes, ensuring every requirement is effortlessly met.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously engineered with all-fabricated-steel bases and adaptable wheel carriages, crafted to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, further enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure enhanced durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design features include lifting holes on the frames for effortless maneuverability. Control boxes are housed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company proudly upholds ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unrivaled global expertise

With over With an impressive 20 years of specialized experience, our expertise shines in the industry. We excel in producing top-tier welding rotators,welding positioners, and advanced welding manipulators,
WExperience the pinnacle of innovation and craftsmanship as we harness cutting-edge technology, setting the standard for unparalleled excellence. Our state-of-the-art facility boasts six advanced production lines, meticulously designed to meet and exceed the highest industry benchmarks. We provide exceptional service to discerning clients across Europe, the U.S., the Middle East, and beyond, delivering unmatched quality, sophistication, and reliability.
Our products stand as a beacon of quality and safety, renowned globally for their reliability, excellence, and superiority. Each of our products proudly carries the esteemed CE Marking, which serves as a testament to our unwavering adherence to stringent industry standards and our commitment to quality. ISO9001 Quality Management System Certification: We uphold the highest standards of excellence in management, aligning perfectly with global criteria for unparalleled performance.This ensures comprehensive compliance with international standards, consistently delivering performance that not only meets but exceeds expectations..
Our extensive and varied case experience empowers us to deliver finely-tuned customization, precisely meeting the unique demands of each client with precision.
Guided by our company principle - 'Customer demand first, product quality and business reputation foremost' - we are steadfast in building enduring relationships rooted in trust, reliability, and excellence.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy peace of mind with a robust 12-month warranty covering the entire machine, a reflection of our unwavering dedication to quality and durability.
2. During this warranty period, we pledge to resolve any issues arising from manufacturing defects, taking full responsibility for a seamless and hassle-free resolution.
3. Beyond the warranty, benefit from ongoing complimentary technical advisory support, ensuring the long-term health and optimal performance of your machine.
4. Our team of expert engineers is ready to provide on-site services when necessary, ensuring your machine's peak performance and continued support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and a trading company, offering a seamless fusion of capabilities and expertise for our clients.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is ideally situated in the vibrant city of Wuxi,Jiangsu Province, China. Guests can conveniently fly to Shanghai airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO certification, SGS report, and CE certificate, reflecting our unwavering commitment to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Indeed, we provide accurate CIF pricing in our quotes, tailored to various destination ports across differing monthly schedules, ensuring transparency and reliability.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to enhance your brand's visibility. Please note, there may be an additional fee for logo creation unless youprovide pre-designed logos, ensuring seamless brand integration.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our skilled design team excels in developing bespoke solutions tailored to your precise requirements. Our experts craft each system with meticulous attention to detail, ensuring that every custom creation resonates with your unique needs and operational goals.


On-Site Operations: Our on-site operations are crafted to maintain exceptional standards of safety, efficiency, and precision. We have honed our processes to ensure seamless integration and optimal functionality at every stage.

State-of-the-Art Machining Equipment: Our machining equipment represents the pinnacle of modern engineering, designed to deliver unparalleled accuracy and reliability. These advanced machines propel our production capabilities, ensuring that each product meets the highest standards of craftsmanship.



Secure Packaging: We place paramount importance on secure packaging, meticulously engineered to protect your investment during transit. Our packaging solutions are both robust and customized to ensure that your products arrive in pristine condition.


Efficient Container Loading for Delivery: Our container loading process is a masterpiece of logistical efficiency, strategically organized to maximize space and minimize handling. This ensures swift, secure, and cost-effective delivery every time.