Adjustable Welding Rotator for Tank Welding, Vessel Diameter From 500-4000mm

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our Drive unit is a marvel of precision engineering, featuring a formidable motor paired with a specially designed reducer. This combination is tailored to provide unrivaled performance in both pipe rotation and seamless rail travel. This design not only boosts operational efficiency but establishes a new benchmark for excellence and reliability in the industry.
-- The Idler unit epitomizes stability and strength, offering unwavering support that harmoniously complements the drive unit. Together, they ensure impeccable and reliable pipe stabilization, setting new operational standards and redefining performance excellence.
-- Effortless adjustability is the hallmark of our design, allowing the distance between the rollers to be modified to accommodate a wide range of pipe or tank diameters. This flexibility ensures unmatched versatility across diverse operations, establishing new standards for adaptability and efficiency.
-- Featuring advanced variable speed controls, our equipment empowers operators to fine-tune rotation speeds with precision. This capability ensures unmatched welding precision and top-tier quality, significantly elevating the craftsmanship standard.
-- Our integrated safety features, which include overload protection and emergency stop buttons, exemplify our commitment to operator safety. You can rest assured, knowing that safety remains paramount throughout the operation.

Conventional Rotator Design Features:

It is widely utilized for welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls are engineered for distinction, enabling smooth and effortless rotation of cylindrical containers during welding and fabrication. They significantly enhance production quality and operational efficiency. Built for durability in the harshest environments, these conventional turning rolls are resilient and robust. The powered drive units are managed through a sophisticated five-function pendant, equipped with a variable speed potentiometer, granting operators comprehensive control over the rotating vessel.
Effortlessly, the center distance of the roller group can be adjusted using reserved bolt holes or screws, allowing seamless adaptation to various workpiece diameters and ensuring continuous operational fluidity.
Our equipment boasts an exceptionally durable steel-rubber combination roller, offering remarkable bearing capacity and powerful driving capabilities. It is equipped with an inverter for seamless speed regulation, providing a broad speed range, high precision, and superior starting torque for optimal performance.

Weldsuccess offers an extensive array of welding rotators available in a range of capacities (starting from, 1 tons to over 1000 tons) to accommodate a comprehensive spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously engineered with all-fabricated-steel bases and adaptable wheel carriages, designed to suit vessels of various diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior longevity. Dual reduction worm and wheel gearboxes ensure improved durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design features include lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Furthermore, our company proudly upholds ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unmatched global expertise

With over With two glorious decades of specialized expertise, we proudly lead the industry in producing superior welding rotators,innovative welding positioners, and dynamic welding manipulators,
WStep into the future with us, where cutting-edge technology meets creativity, setting new benchmarks for innovation and excellence. Our state-of-the-art facility boasts six advanced production lines, each meticulously crafted to meet and exceed the highest industry standards. We extend our exceptional services to discerning clients across Europe, the U.S., the Middle East, and beyond, delivering unmatched quality and sophistication that you can trust.
Our products shine as beacons of quality and safety, celebrated for their unparalleled reliability and excellence. Each item proudly bears the prestigious CE Marking, symbolizing our unwavering commitment to adhering to the most stringent industry standards. ISO9001 Quality Management System Certification: We relentlessly pursue excellence in management, perfectly aligning with global standards for performance that is second to none.This ensures comprehensive compliance with international standards, consistently delivering performance that goes above and beyond expectations..
Our extensive and varied case experience empowers us to provide finely-tuned customization, precisely tailored to meet the unique demands of every client.
Driven by our company principle - 'Customer demand first, product quality and business reputation foremost' - we are dedicated to building lasting relationships grounded in trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy peace of mind with our 12-month comprehensive warranty, reflecting our unwavering commitment to quality and durability.
2. Within this warranty period, we pledge to address any issues arising from manufacturing defects, ensuring a seamless and satisfying resolution.
3. Post-warranty, benefit from our ongoing complimentary technical advisory support, ensuring your machine remains in peak condition.
4. Our expert engineers are on standby to provide on-site services when necessary, ensuring your machine operates at peak performance with continued support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are a unique blend of a direct manufacturer and trading company, offering a seamless fusion of capabilities and expertise.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is ideally nestled in the bustling city of Wuxi,Jiangsu Province, China. Visitors can conveniently fly to Shanghai airport directly. The scenic journey from Shanghai to Wuxi is approximately 2 hours by car, offering a delightful experience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. Our factory is proudly accredited with ISO certification, SGS report, and the esteemed CE certificate, showcasing our unwavering dedication to top-tier quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide precise CIF pricing in our quotes, tailored to various destination ports according to differing monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to enhance your brand's visibility and prestige. Please note that there may be an additional fee for logo creation unless youprovide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our skilled design team shines brilliantly in crafting bespoke solutions meticulously tailored to meet your precise requirements, ensuring unparalleled satisfaction.


On-Site Operations: Our dedicated team performs with precision and expertise, ensuring seamless and efficient on-site operations that align with your project goals.

State-of-the-Art Machining Equipment: We utilize cutting-edge machining equipment, setting industry benchmarks with our advanced technology to deliver superior performance and precision.



Secure Packaging: Experience peace of mind with our robust and secure packaging solutions, designed to protect your products during transit and ensure they arrive in pristine condition.


Efficient Container Loading for Delivery: Our streamlined container loading process guarantees efficiency and safety, optimizing space and securing your cargo for timely delivery.