Heavy-Duty Welding Rotator for Tank Welding with Custom Voltage Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our Drive unit is a marvel of modern engineering, meticulously crafted to feature a potent motor and reducer specifically designed for unmatched performance in pipe rotation and seamless rail travel. This state-of-the-art design not only boosts operational efficiency but sets the gold standard for excellence in the industry.
-- The Idler unit represents the pinnacle of stability, offering steadfast support that perfectly complements the dynamic drive unit. Together, they form a perfect symbiosis ensuring flawless and reliable pipe stabilization, raising the bar for operational standards.
-- Effortless adjustability is at the heart of our design, making it simple to modify the distance between the rollers. This adaptability allows for the accommodation of various pipe or tank diameters, ensuring extraordinary versatility across a wide range of operations and establishing a new benchmark for adaptability.
-- Equipped with sophisticated variable speed controls, our equipment empowers operators with the ability to precisely calibrate rotation speeds. This feature guarantees unparalleled welding precision and quality, elevating craftsmanship to new heights.
-- Our design incorporates integrated safety features such as overload protection and emergency stop buttons, underlining our commitment to operator safety. Operators can rest assured, knowing that safety is at the forefront during all operations.

Conventional Rotator Design Features:

It is extensively utilized for the welding, installation, and polishing of cylindrical structures within the oil and gas industries, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel structures, nuclear power, and a variety of other demanding fields.

Our turning rolls are engineered to achieve excellence, facilitating the effortless rotation of cylindrical containers during welding and fabrication. They significantly enhance production quality and operational efficiency. Built for resilience, these conventional turning rolls excel in the most challenging environments. The powered drive units are operated via a sophisticated pendant with five functions and a variable speed potentiometer, allowing operators comprehensive control over the rotating vessel.
Effortlessly, the center distance of the roller group can be adjusted using reserved bolt holes or screws, seamlessly accommodating various workpiece diameters and ensuring continuous operational fluidity.
Our equipment boasts an exceptionally durable steel-rubber combination roller, offering remarkable bearing capacity and powerful driving capabilities. It is equipped with an inverter for seamless speed regulation, providing a broad speed range, high precision, and superior starting torque.

Weldsuccess offers a diverse selection of welding rotators available in various capacities (ranging from, 1 tons to an impressive 1000 tons) to accommodate a comprehensive array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are meticulously crafted with all-fabricated-steel bases and adaptable wheel carriages, engineered to suit vessels of various diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure enhanced durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for coordinated rotation. Design features include lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company proudly upholds ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unmatched global expertise

With over 20 years of specialized experience Specializing in the production of state-of-the-art welding rotators,innovative welding positioners, and efficient welding manipulators,
WImmerse yourself in the pinnacle of technological advancement, as we operate with cutting-edge technology that sets an unparalleled standard for innovation and excellence. Our facility boasts six sophisticated production lines, meticulously designed to meet and exceed the highest industry benchmarks. We deliver exceptional service to discerning clients across Europe, the United States, the Middle East, and beyond, consistently providing unmatched quality and sophistication.
Our products are icons of quality and safety, celebrated for their unmatched reliability and excellence. Each product is proudly adorned with the esteemed CE Marking, a testament to our unwavering commitment to rigorous industry standards and compliance. ISO9001 Quality Management System Certification: We maintain excellence in management, seamlessly aligning with global standards to deliver unparalleled performance.ensuring comprehensive compliance with international standards and consistently surpassing expectations in performance..
Our extensive and diverse case experience empowers us to offer finely-tuned customization, precisely tailored to meet the unique demands of each client.
Guided by our core principle - 'Customer demand first, product quality and business reputation foremost' - we are devoted to building long-lasting relationships founded on trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy complete peace of mind with a comprehensive 12-month warranty covering the entire machine, reflecting our unwavering dedication to quality and durability.
2. Within this warranty period, we are fully committed to addressing any issues resulting from manufacturing defects, ensuring a seamless resolution experience.
3. Post-warranty, benefit from ongoing complimentary technical advisory support, securing the long-term health and performance of your machine.
4. Our expert engineers are prepared to provide on-site services as necessary, ensuring your machine operates at peak performance with continued support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We seamlessly combine the capabilities of a direct manufacturer and trading company, offering a comprehensive range of services.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is strategically situated in the vibrant city of Wuxi,Jiangsu Province, China. Guests can conveniently fly to Shanghai airport directly. The picturesque journey from Shanghai to Wuxi takes approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality remains our utmost priority. Our factory proudly holds ISO certification, SGS report, and CE certificate, epitomizing our unwavering commitment to quality excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Indeed, we provide accurate CIF pricing in our quotations, meticulously tailored to various destination ports with differing monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to elevate your brand's visibility. Please note, there may be an additional fee for logo creation unless youprovide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our highly skilled and innovative design team is renowned for their expertise in crafting bespoke solutions that are meticulously tailored to meet your precise and unique requirements.


On-Site Operations: Our on-site operations are meticulously organized and managed to ensure seamless execution and optimal efficiency in every project we undertake.

State-of-the-Art Machining Equipment: We take pride in our state-of-the-art machining equipment, which represents the pinnacle of modern technology, ensuring precision, reliability, and superior quality in all our manufacturing processes.



Secure Packaging: Our commitment to excellence extends to our secure packaging solutions, designed to protect and preserve the integrity of your products, guaranteeing they arrive in perfect condition.


Efficient Container Loading for Delivery: Experience the utmost efficiency in container loading for delivery, where every step is optimized to ensure timely and secure transport of your goods.