Heavy-Duty Welding Rotator for Pipe Welding, 500-3500mm Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions: Dive deep into the remarkable and innovative capabilities that make our 30T Pipe Welding Rotator for Large Vessels a leader. With its Custom Voltage Selection, this equipment stands at the forefront of cutting-edge technology, offering unparalleled performance.

-- The Drive Unit: Equipped with a powerful motor and reducer, this unit is designed for flawless pipe rotation. Its precision-engineered mechanism ensures smooth and precise transportation of pipes along rails, making it an indispensable asset in any industrial setting.
-- The Idler Unit: This unit acts as the backbone of your operation, providing unwavering support. It harmonizes perfectly with the drive unit to guarantee continuous and dependable handling of pipes, enhancing workflow efficiency.
-- Adjustable Roller Distance: Easily adapts to various pipe or tank diameters, offering exceptional versatility and flexibility. This feature ensures that you can efficiently handle a wide range of tasks with ease.
-- Variable Speed Controls: Fine-tune the rotation speed to match your precise welding requirements. This guarantees precision and optimal results, making each welding task a masterpiece of engineering excellence.
-- Safety Mechanisms: Incorporating built-in features like overload protection and emergency stop buttons, it ensures a safe and secure operating environment, prioritizing the safety of your team.

Conventional Rotator Design Features: These features are a hallmark of superior engineering. They enhance performance and reliability, especially in demanding industrial environments, setting new standards for excellence.

It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.

Turning Rolls: These rugged and heavy-duty tools simplify the rotation of cylindrical containers during welding and fabrication. They are engineered to deliver superior quality and efficiency, even in the harshest conditions. Our turning rolls are paired with a powered drive unit, operated by an advanced five-function pendant that includes a variable speed potentiometer, ensuring total control over operations.
Easy Adjustment: Simply use the reserved bolt holes or screws to adjust the roller group's center distance, allowing for seamless adaptation to different workpiece diameters, enhancing your operational flexibility.
Steel-Rubber Combination Rollers: Designed with high bearing capacity and powerful driving force, these rollers feature inverter stepless speed regulation. This provides a wide speed range, high precision, and significant starting torque, making them ideal for diverse applications.

Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Featuring a robust all-fabricated-steel base construction, these rollers have adjustable wheel carriages that handle vessels of varying diameters around a constant center-line. The drive motor, with inverter-controlled variable frequency AC and fan cooling, ensures top-notch performance. Enhanced durability is achieved through dual reduction worm and wheel gearboxes. Drive and idler wheel shafts are encased in deep groove roller bearings for synchronized rotation. Lifting holes on the frames facilitate easy maneuverability of the drive and idler rolls. Control boxes are rated IP55, utilizing variable frequency AC control systems, and are fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering products that meet the highest safety and operational standards in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise: We set industry benchmarks with our comprehensive knowledge and vast expertise, offering solutions that redefine excellence in welding automation.

We have over 20 years of proficient experience in producing welding rotators, welding positioners, and welding manipulators.
We efficiently operate six state-of-the-art production lines and proudly serve a broad spectrum of clients across Europe, the United States, the Middle East, and beyond, ensuring global satisfaction with our superior offerings.
Our products proudly feature CE Marking and are certified by the ISO9001 Quality Management System, guaranteeing unmatched quality and dependability in every unit.Our products adhere rigorously to international standards, ensuring exceptional performance and reliability that our clients can trust..
We boast an extensive portfolio of case experiences and offer comprehensive customization options to adeptly meet the unique needs of our clients, ensuring satisfaction and performance.
Wuxi Weldsuccess Automation Equipment Co., Ltd. operates steadfastly on the principle of 'Customer demand first, product quality and business reputation first,' emphasizing the cultivation of enduring and trusted customer relationships.

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Warranty and After-Sale Service

1. We offer a 12-month warranty on the entire machine, which assures you of its top-notch quality and reliability.
2. Should any issue arise within this period due to a machine defect, we are committed to assuming full responsibility for it.
3. Beyond the warranty period, we provide complimentary technical advisory support for the entire lifespan of the machine, ensuring your continued satisfaction.
4. Onsite engineer services are available when necessary, ensuring the optimal performance and longevity of your machine.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a reputable direct manufacturer and trading company, offering a trustworthy partnership.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art facility is strategically situated in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly, and from there, it takes approximately 2 hours by car to reach Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO approval, SGS report, and CE certification, underscoring our unwavering commitment to excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we provide transparent CIF pricing on quotes, adjusted for different destination ports and monthly market variations.
   
   5) Q: Can I have my logo on the product?
   A: We offer customized logo services. Please note that an additional service fee may apply for logo modeling unless youprovide the necessary files..
   
   6) Q: Can your equipment be customized?

A: Absolutely, our expert design team is fully equipped to tailor solutions specifically to meet your exact requirements and needs.


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