Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Descriptions of the functions
-- Delve into the brilliance of our revolutionary Drive unit, equipped with a powerful motor and an advanced reducer. This dynamic duo ensures effortless pipe rotation and enhances smooth pipe travel along rails, dramatically elevating operational efficiency and productivity.
-- Discover the flawless synergy of the Idler unit, which works in perfect harmony to support the pipe. Collaborating seamlessly with the drive unit, it maintains stability and precision, guaranteeing unmatched accuracy during operations.
-- Effortlessly customize the rollers' distance with an intuitive hand screw, offering versatile adaptability. Accommodate a wide range of pipe or tank diameters seamlessly, ensuring maximum efficiency and convenience.
-- Master your operations with precision using variable speed settings. Operators can fine-tune rotation speed to achieve extraordinary welding performance and outcomes, elevating the quality of every task.
-- Our commitment to safety is unwavering, with integrated safety mechanisms including overload protection and emergency stop buttons. These features ensure a secure and safeguarded work environment for every operator.
Conventional Rotator Design Features:
It is widely used for superb welding, precision installation, and expert polishing of cylinders across a diverse array of industries, including oil and gas, platform supports, storage tanks, and tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and many other sectors.
Our state-of-the-art turning rolls streamline the rotation of cylindrical containers during welding and fabrication, ensuring superior quality and exceptional efficiency. Designed to withstand the toughest environments, our heavy-duty conventional turning rolls promise durability and extraordinary performance. The sophisticated powered drive units provide expert control through a five-function pendant, complemented by a variable speed potentiometer, empowering operators with complete command over the vessel's rotation dynamics.
Welsuccess offers a comprehensive range of welding rotators, catering to capacities from 1 ton to over 1000 tons, perfectly accommodating workpieces of any size.
Product Parameters
Model | CRS-5 | CRS-10 | CRS-20 | CRS-30 | CRS-40 | CRS-50 | CRS-60 | CRS-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Hand adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CRS-100 | CRS-120 | CRS-150 | CRS-200 | CRS-300 | CRS-400 | CRS-500 | CRS-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Hand adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black |
Workpiece Process