Versatile Welding Rotator for Pipe Welding, 220V to 450V Voltage

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions: Embark on a captivating journey into the revolutionary capabilities and avant-garde features that characterize our 30T Pipe Welding Rotator for Large Vessels with Custom Voltage Selection, setting new industry standards.

-- The Drive Unit: Equipped with a sturdy motor and reducer, this unit is meticulously designed for flawless pipe rotation, ensuring effortless and precise transportation of pipes along rails.
-- The Idler Unit: Delivering unwavering support, this unit operates in perfect harmony with the drive unit, guaranteeing consistent and dependable pipe handling.
-- Adjustable Roller Distance: Seamlessly adapts to varying pipe or tank diameters, providing unparalleled versatility and adaptability tailored to diverse project requirements.
-- Variable Speed Controls: Customize the rotation speed to meet your specific welding demands, ensuring unparalleled precision and optimal outcomes every time.
-- Safety Mechanisms: Integrated features such as overload protection and emergency stop buttons ensure a safe and secure operating environment, prioritizing operator safety.

Conventional Rotator Design Features: Exemplifying superior engineering, these features enhance performance and reliability in even the most challenging industrial environments.

It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.

Turning Rolls: Revolutionizing the rotation of cylindrical containers during welding and fabrication, these robust, heavy-duty tools assure superior quality and efficiency. Our turning rolls thrive in the harshest environments, with powered drive units governed by an advanced five-function pendant, featuring a variable speed potentiometer for comprehensive operator control.
Easy Adjustment: Easily modify the roller group's center distance using reserved bolt holes or screws, facilitating seamless adaptation to various workpiece diameters.
Steel-Rubber Combination Rollers: Boasting a high bearing capacity and robust driving force, these rollers are equipped with inverter stepless speed regulation, offering an expansive speed range, high precision, and significant starting torque.

Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Engineered with an all-fabricated-steel base construction, these rollers feature adjustable wheel carriages to manage vessels of varying diameters around a consistent center-line. The drive motor, incorporating inverter-controlled variable frequency AC with fan cooling, ensures exceptional performance. Enhanced durability is achieved through dual reduction worm and wheel gearboxes. Drive and idler wheel shafts are enclosed in deep groove roller bearings for synchronized rotation. Both drive and idler rolls include lifting holes on the frames for effortless maneuverability. Control boxes, rated IP55, utilize variable frequency AC control systems and are fully CE certified. Our ISO 9001:2015 Quality Management System certification affirms our dedication to guaranteeing that our products meet the highest safety and operational standards in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise: Redefining industry benchmarks with our extensive knowledge and unparalleled expertise.

We have over 20 years of exceptional experience in producing welding rotators, welding positioners, and welding manipulators.
Wexperience seamless operational efficiency utilizing six cutting-edge production lines that embody innovation and precision. and extend our esteemed services to clients across Europe, the United States, the Middle East, and beyond, ensuring global presence and satisfaction.
Our products confidently feature the prestigious CE Marking, and are proudly certified by the renowned ISO9001 Quality Management System, guaranteeing unmatched quality and reliability in every use.Our products rigorously conform to international standards, promising remarkable performance and unwavering reliability..
We offer vast expertise and deliver tailored customization options to address the unique needs of every client.
Wuxi Weldsuccess Automation Equipment Co., Ltd. steadfastly follows the principle of 'Customer demand first, product quality and business reputation first,' focusing on nurturing long-lasting customer relationships.

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Warranty and After-Sale Service

1. We confidently extend a 12-month warranty on the entire machine, ensuring its superior quality and reliability.
2. If any issue arises within this period due to a machine defect, we fully commit to taking comprehensive responsibility.
3. Beyond the warranty period, we continuously offer expert technical advisory support throughout the machine's entire lifespan.
4. Onsite engineer services are available whenever necessary, ensuring your machine's optimal performance.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a highly regarded direct manufacturer and trading company, trusted for our expertise.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our advanced, state-of-the-art facility is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly into Shanghai airport directly, and enjoy a scenic, approximately 2-hour drive from Shanghai to Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO approval, SGS report, and CE certification, a testament to our unwavering commitment to excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we offer transparent CIF pricing on quotes, tailored for different destination ports and accounting for monthly variations.
   
   5) Q: Can I have my logo on the product?
   A: We provide bespoke logo services, with an additional service fee applicable for logo modeling unless yousupply the necessary files..
   
   6) Q: Can your equipment be customized?

A: Certainly, our skilled design team is fully equipped to craft tailored solutions to meet your specific needs.


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